Tag Archives: water lubricated screw compressor

China Good quality CHINAMFG 200kw Oil Free Water Lubricated Air Compressor Screw Air-Compressor Kompresor small air compressor

Product Description

Product Description

1.Atals-Copco Air-End
Atlas-Copco Group 149years air-end research & development experience.

2.High Efficiency & Save Energy
High efficiency & energy saving intake valve,keep in lower unloading pressure and avoid large energy consumption when 

3.Easy Installation & Operation
Compressor is filled with inbrication oil before delivering. You can operate it after installing and power on.

4.Low noise & low vibration
Atlas-copco air-end, low noise & vibration.

5.Reliability & Safety
Reliability bigger cooler, lower operating temperature.

Detailed Photos

Product Parameters

LSW-8A PM-8 8 116 0.5~1.1 10 7.5 510 Air
Cooled
Belt Driven 57±2 G3/4”  —  — 800*800*1200
LSW-8A PM-10 10 145 0.4~0.9
LSW-11A PM-8 8 116 0.7~1.7 15 11 620 Air
Cooled
Direct Driven 60±2 G3/4”  —  — 1200*855*1335
LSW-11A PM-10 10 145 0.6~1.4
LSW-15A PM-8 8 116 1.0~2.3 20 15 670 Air
Cooled
Direct Driven 60±2 G3/4”  —  — 1200*855*1335
LSW-15A PM-10 10 145 0.9~2.0
LSW-18.5A PM-8 8 116 1.2~3.0 25 18.5 730 Air
Cooled
Direct Driven 63±2 G1”  —  — 1400*1571*1340
LSW-18.5A PM-10 10 145 1.0~2.6
LSW-22A PM-8 8 116 1.5~3.6 30 22 780 Air
Cooled
Direct Driven 63±2 G1”  —  — 1400*1571*1340
LSW-22A PM-10 10 145 1.3~3.0
LSW-30A PM -8 8 116 2.1~5.1 40 30 1150 Air
Cooled
Direct Driven 66±2 G1-1/4”  —  — 1650*1180*1505
LSW-30A PM-10 10 145 1.8~4.3
LSW-37A PM-8 8 116 2.6~6.4 50 37 1200 Air
Cooled
Direct Driven 66±2 G1-1/4”  —  — 1650*1180*1505
LSW-37A PM-10 10 145 2.2~5.4
LSW-45W PM-8 8 116 3.3~8.2 60 45 1490 Water
Cooled
Direct Driven 68±2 G2” G1-1/2” 10 1800*1360*1670
LSW-45W PM-10 10 145 2.8~7.0
LSW-55W PM-8 8 116 4.0~10 75 55 1570 Water
Cooled
Direct Driven 69±2 G2” G1-1/2” 12 1800*1360*1670
LSW-55W PM-10 10 145 3.4~8.5
LSW-75W PM-8 8 116 5.2~13.0 75 55 1750 Water
Cooled
Direct Driven 69±2 G2” G1-1/2” 18 1800*1360*1670
LSW-75W PM-10 10 145 4.4~11.1
LSW-90W PM-8 8 116 6.9~17.2 120 90 2450 Water
Cooled
Direct Driven 73±2 G2-1/2” G1-1/2” 20 2200*1550*1800
LSW-90W PM-10 10 145 5.9~14.6
LSW-110W PM-8 8 116 8.2~20.3 150 110 2580 Water
Cooled
Direct Driven 75±2 G2-1/2” G2” 24 2200*1550*1800
LSW-110W PM-10 10 145 7.0~17.3
LSW-132W PM-8 8 116 9.7~24.1 180 132 2700 Water
Cooled
Direct Driven 75±2 G2-1/2” G2” 30 2700*1550*1800
LSW-132W PM-10 10 145 8.2~20.5
LSW-160W PM-8 8 116 11.3~28.2 210 160 3900 Water
Cooled
Direct Driven 77±2 G3” G3” 35 3000*1800*2100
LSW-160W PM-10 10 145 9.6~24.0
LSW-185W PM-8 8 116 12.9~32.1 240 185 4050 Water
Cooled
Direct Driven 77±2 G3” G3” 38 3000*1800*2100
LSV180W PM-10 10 145 11.0~27.3
LSW-200W PM-8 8 116 13.8~34.5 270 200 4200 Water
Cooled
Direct Driven 78±2 G4” G4” 42 3000*1800*2100
LSW-200W PM-10 10 145 11.7~29.3
LSW-220W PM-8 8 116 15.5~38.6 295 220 4400 Water
Cooled
Direct Driven 79±2 G4” G4” 47 3100*1850*2100
LSW-220W PM-10 10 145 13.2~32.8
LSW-250W PM-8 8 116 17.1~42.6 340 250 4800 Water
Cooled
Direct Driven 79±2 G4” G4” 53 3100*1850*2100
LSW-250W PM-10 10 145 14.5~36.2

Company Profile

FAQ

Q1: Are you a manufacturer or trading company?
A1: Xihu (West Lake) Dis.in is professional screw air compressor factory located in HangZhou, China, CHINAMFG is Xihu (West Lake) Dis.in overseas market sales representative.

Q2: Xihu (West Lake) Dis.in is real member of Atlas-copco group?
A2: Yes, in 2571, Sweden Atlas-copco 100% acquired Xihu (West Lake) Dis.in.

Q3: Xihu (West Lake) Dis.in air-end from Atlas-copco?
A3: Yes, Xihu (West Lake) Dis.in LS/LSV, LOH, LSH and CS series air compressors all use Atlas Copco’s air-end.

Q4: What’s your delivery time?
A4: about 10-20days after you confirm the order, other voltage pls contact with us.

Q5: How long is your air compressor warranty?
A5: One year for the whole machine since leave our factory. 

Q6: What’s the payment term?
A6:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.

Q7: What’s the Min. Order requirement?
A7: 1unit

Q8: What service you can support?
A8: We offer after-sales service, custom service, production view service and one-stop service.

 

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 80517/unit
1 unit(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What Are the Key Components of a Water-Lubrication System in Compressors?

A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:

Water Supply:

  • Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
  • Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.

Lubrication System:

  • Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
  • Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
  • Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
  • Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
  • Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.

Control and Monitoring:

  • Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
  • Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
  • Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.

Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.

air compressor

How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

Step 1: Identify the Problem:

The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

Step 2: Check Water Supply:

Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

Step 3: Inspect Water Filters and Strainers:

Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

Step 4: Verify Water Pressure:

Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

Step 5: Examine Water-Lubrication Components:

Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

Step 6: Check for Air in the System:

Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

Step 7: Inspect Cooling Mechanisms:

Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

Step 8: Consult Manufacturer Documentation:

If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

Step 9: Seek Professional Assistance:

If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Good quality CHINAMFG 200kw Oil Free Water Lubricated Air Compressor Screw Air-Compressor Kompresor   small air compressor China Good quality CHINAMFG 200kw Oil Free Water Lubricated Air Compressor Screw Air-Compressor Kompresor   small air compressor
editor by CX 2024-05-22

China high quality 5.5kw 7.5HP Belt Driven Fix Speed Oil Free Water Lubricated Industrial Rotary Screw Air Compressor supplier

Product Description

AIRSTONE 5.5kw 7.5hp Belt Driven Fix Speed Oil Free Water Lubricated Industrial Rotary Screw Air Compressor

Model number AS-OF-06A
Driven method Belt driven
Capacity 0.78m3/min @8bar
Motor IP54
Type Fix Speed
Applicant for Mould industry, plastic injection machine, printing industry, 4S shop etc

Detailed Photos

Technical data for fix speed type (HB Series) compressor

Company Profile

HangZhou Xihu (West Lake) Dis. Mechanical Equipment Co., Ltd. is located in B district of lianhua industrial park, HangZhou city, ZheJiang province. The company was founded in May 2018, covers an area of more than 150 acres, and has a factory building of more than 6,000 square meters. The company has more than 300 fixed employees, more than 50 skilled workers, and more than 40 sets of large-scale production equipment.
The company has a complete equipment production system. In order to strengthen the integration of the industry, the company passed the ISO9001:2008 international quality management system verification at the end of 2018. After the company’s unity, positive and facing fierce market competition, the company is relying on its own advantages to integrate external resources, optimize pioneering and innovation, and move CHINAMFG in the direction of diversified business and diversified operations. The company is mainly engaged in the production of screw air compressors and spare parts. The main products are fix speed screw air compressor,variable frequency speed screw air compressor, permanent magnet variable frequency speed screw air compressor and two-stage screw air compressor. At the end of 2018, the company joined forces with famous school designers to develop integrated screw compressors. The pressure range is 0.4mpa-1.6mpa and the power is 4kw-315kw. It can be customized to meet the requirements of different climate buyers in different countries.Although it was only established for 1 year, with the advantage of high cost performance, energy saving and environmental protection, our customers have reached more than 2,000 in the world. The company has always been committed to revitalizing the national industry and building internationally renowned brands to provide users with time. The most perfect gas supply is the mission. With the aim of flow management, first-class technology, first-class products and first-class service, the brand of ZhiQi will be carried forward.

Certifications

Successful Project

Packaging & Shipping

FAQ

Q1. How about the package for this compressor?
A: Generally, we pack our goods in neutral wooden case. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of 10hp~75hp screw air compressor payment?
A: 100%T/T in advance, L/C, Paypal before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of 7.5kw~55kw air compressor screw type delivery?
A: EXW, FOB, CFR, CIF, DDU are available.

Q4. How about your delivery time for this compresores?
A: Generally, it will take 5-7 working days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce the 7.5kw~55kw air compressor screw type according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the 10hp~75hp screw air compressor sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your 7.5kw~55kw air compressor screw type before delivery?
A: Yes, we have 100% test before delivery, don’t worry about the compressor quality.

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

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After-sales Service: Phone Support, Remote Maintenance, E-Mail,
Warranty: 1 Year
Lubrication Style: Oil-free
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Are the Safety Considerations When Using Water-Lubricated Compressors?

When using water-lubricated compressors, it is important to prioritize safety to prevent accidents, ensure the well-being of personnel, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations:

  1. Electrical Safety: Compressed air systems, including water-lubricated compressors, often involve electrical components and connections. Ensure that the electrical systems are properly installed, grounded, and protected according to applicable electrical codes and regulations. Regularly inspect electrical components, such as motors, switches, and wiring, for any signs of damage or wear that could pose electrical hazards.
  2. Pressure Safety: Water-lubricated compressors can operate at high pressures, presenting potential hazards. Follow the manufacturer’s guidelines and ratings to ensure that the compressor is operated within its specified pressure limits. Install and maintain pressure relief valves to prevent overpressurization and ensure the safe release of excess pressure. Regularly inspect pressure gauges, fittings, and connections for leaks, damage, or signs of degradation.
  3. Heat and Cooling Safety: Compressed air systems generate heat during the compression process, and proper cooling is essential to maintain safe operating temperatures. Ensure that cooling mechanisms, such as water jackets or external cooling systems, are functioning correctly and provide adequate cooling capacity. Monitor and control the temperature of the compressed air and the cooling water to prevent overheating and minimize the risk of equipment damage or failure.
  4. Water Quality and Treatment: The quality of the water used for lubrication is crucial for the performance and safety of water-lubricated compressors. Impurities, contaminants, or minerals in the water can lead to corrosion, blockages, or reduced lubrication effectiveness. Implement appropriate water treatment or filtration systems to maintain the desired water quality. Regularly monitor water quality and perform necessary maintenance and treatment to prevent potential safety and performance issues.
  5. Maintenance and Inspection: Establish a routine maintenance and inspection program for the water-lubricated compressor system. Regularly inspect the compressor, water distribution system, filters, and other components for any signs of wear, damage, or deterioration. Follow the manufacturer’s recommended maintenance procedures, including lubrication, filter replacement, and system checks. Promptly address any identified issues to prevent safety hazards and maintain the reliable operation of the compressor.
  6. Training and Personal Protective Equipment (PPE): Proper training of personnel who operate and maintain water-lubricated compressors is essential for safety. Ensure that operators and maintenance personnel are trained on the safe operation of the equipment, emergency procedures, and hazard identification. Provide appropriate personal protective equipment (PPE), such as safety glasses, gloves, and hearing protection, to minimize the risk of injuries from potential hazards, including high-pressure water, rotating parts, or noise.

It is important to consult applicable safety regulations, codes, and guidelines specific to your location and industry when using water-lubricated compressors. Additionally, follow the manufacturer’s instructions, warnings, and safety recommendations provided with the equipment to ensure the safe operation of water-lubricated compressors and mitigate potential risks.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China high quality 5.5kw 7.5HP Belt Driven Fix Speed Oil Free Water Lubricated Industrial Rotary Screw Air Compressor   supplier China high quality 5.5kw 7.5HP Belt Driven Fix Speed Oil Free Water Lubricated Industrial Rotary Screw Air Compressor   supplier
editor by CX 2024-05-08

China factory Industrial Stationary Permanent Magnet Variable Speed Oil Free Water Lubricated Screw Air Compressor air compressor lowes

Product Description

 

8bar-13bar industrial stationary permanent magnet variable speed oil free water lubricated screw air compressor 

1.About GREAT: 

GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
    Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
 “GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.

2. performance characteristics for water- lubricated oil free screw air compressor :

3. Advantages for oil-free water lubrication screw air compressor:

1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.

4).Simple structure and low maintenance cost

The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.

4. Details for GREAT oil free water lubricated screw air compressor :

5.Technical Parameters for oil-free water lubrication screw air compressor:

Model Max work pressure (Mpa) Flow air capacity (m³/min) Motor power  (kw) Noise
(dB)
Pipe dia. Of cooling water Cooling water volume
(T/H)
Lubricate water volume Dimension LXWXH
(mm)
Weight
(kg)
Air outlet
TKW-5VA/W 0.8 0.3~0.78 5.5 58 3/4″ 1.5 10 800x800x1100 460 3/4″
1.0 0.2~0.65
TKW-7VA/W 0.8 0.35~1.17 7.5 58 3/4″ 1.5 10 800x800x1100 510 3/4″
1.0 0.3~1.05
1.25 0.24~0.81
TKW-11VA/W 0.8 0.54~1.65 11 60 1″ 2.5 26 1200x760x1300 620 3/4″
1.0 0.45~1.42
1.25 0.35~1.10
TKW-15VA/W 0.8 0.75~2.43 15 63 1″ 3.5 26 1200x760x1300 670 3/4″
1.0 0.65~2.17
1.25 0.6~1.80
TKW-18VA/W 0.8 0.9~3.13 18.5 65 1″ 4 30 1400x900x1450 730 1″
1.0 0.9~2.82
1.25 0.6~2.05
TKW-22VA/W 0.8 1.1~3.52 22 65 1″ 5 30 1400x900x1450 780 1″
1.0 0.97~3.21
1.25 0.85~2.78
TKW-30VA/W 0.8 1.55~5.12 30 67 1 1/2″ 7 40 1550X1150X1500(A)
1500X1150X1300(W)
1150 1 1/4″
1.0 1.255~4.43
1.25 1.1~3.63
TKW-37VA/W 0.8 1.91~6.30 37 67 1 1/2″ 9 40 1550X1150X1500(A)
1500X1150X1300(W)
1200 1 1/4″
1.0 1.60~5.33
1.25 1.42~4.77
TKW-45VW 0.8 2.5~7.4 45 68 1 1/2″ 10 90 1800x1300x1750(A)
1800x1300x1680(W)
1490 2″
1.0 1.91~6.30
1.25 1.70~5.56
TKW-55VW 0.8 3.0~9.76 55 70 1 1/2″ 12 100 1980x1300x1750(A)
1800x1300x1680(W)
1570 2″
1.0 2.60~8.55
1.25 2.30~7.67
TKW-75VW 0.8 3.95~13.00 75 73 1 1/2″ 18 100 1800x1300x1750(W) 1750 2″
1.0 3.4~11.50
1.25 3.0~9.70
TKW-90VW 0.8 5.0~14.8 90 73 1 1 /2″ 20 120 2200x1550x1800 2450 2 1/2″
1.0 4.30~13.90
1.25 3.72~12.60
TKW-110VW 0.8 6.0~19.85 110 78 2″ 24 120 2200x1550x1800 2580 2 1/2″

 

1.0 5.0~16.66
1.25 4.65~15.56
TKW-132VW 0.8 6.75~23.10 132 78 2″ 30 120 2200x1550X1800 2700 2 1/2″
1.0 6.0~19.97
1.25 5.07~16.90
TKW-160VW 0.8 8.5~28.11 160 80 3″ 35 160 3000X1800X2100 3900 3″
1.0 7.6~25.45
1.25 6.7~22.52
TKW-185VW 0.8 10~33.97 185 80 3″ 38 160 3000X1800X2100 4050 3″
1.0 8.72~29.00
1.25 7.75~25.21
TKW-200VW 0.8 11.2~36.75 200 80 4″ 42 200 3100X1850X2100 4200 4″
1.0 9.68~32.78
1.25 9.2~29.24
TKW-220VW 0.8 12.2~39.67 220 80 4″ 47 200 3100X1850X2100 4400 4″
1.0 11.2~36.75
1.25 9.0~29.63
TKW-250VW 0.8 13.5~43.5 250 80 4″ 53 200 3100X1850X2100 4800 4″
1.0 12.2~39.30
1.25 10.2~34

 

4.Application :

6.Certification :

7. Packing and shipping :

8. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

9. Contact :

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

  • Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
  • Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

  • Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
  • Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

  • Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
  • Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

  • System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
  • System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

Water-Lubricated Air Compressors Oil-Lubricated Air Compressors
Lubrication Method Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China factory Industrial Stationary Permanent Magnet Variable Speed Oil Free Water Lubricated Screw Air Compressor   air compressor lowesChina factory Industrial Stationary Permanent Magnet Variable Speed Oil Free Water Lubricated Screw Air Compressor   air compressor lowes
editor by CX 2024-04-29

China wholesaler 37kw 50HP 10bar Water Lubricated Oil-Free Screw Air Compressor lowes air compressor

Product Description

Product Description

Product Introduction

    The Airend of Kingair water lubricated Oil-free CHINAMFG adopts PEEK door rotor, aerospace grade stainless steel rotor and a new production process. Using nano-scale water filter core and Inlet reverse osmosis system, it can provide a stable and qualified lubricating water treatment system for the compressor. The oil-free machine system can change water without stopping according to the set water change cycle, reducing daily maintenance costs and making use more worry-free. The system is simple, reduces parts and failure points, and improves reliability. Low energy consumption, isothermal compression, higher volumetric efficiency, more than 15% energy saving than two-stage compression dry oil-free screw compressor.

Detailed Photos

Product Parameters

Model KAW-37A
Power(Kw) 37Kw
Pressure(Bar) 10bar
Volume flow(m3/min) 5.33m3/min
Air Outlet 1 1/2”
Weight(kg) 1150Kg
Dimension(mm) 1550×1150×1500mm

 

 

 

Certifications

 

 

 

Packaging & Shipping

 

 

 

Installation Instructions

 

 

Company Profile

 

 

    ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
   
    The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of
“professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
   
    Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
   
    Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.

 

FAQ

 

 

Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.

Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.

Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.

Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.

Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.

Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.

Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.Such as India, UAE,South Africa, Saudi Arabia, Iraq, Pakistan,etc.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: on Line Technical Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 13400/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

  • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
  • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
  • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
  • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
  • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

  1. Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
  2. Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
  3. Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
  4. Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
  5. Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China wholesaler 37kw 50HP 10bar Water Lubricated Oil-Free Screw Air Compressor   lowes air compressorChina wholesaler 37kw 50HP 10bar Water Lubricated Oil-Free Screw Air Compressor   lowes air compressor
editor by CX 2024-04-26

China Custom Great 250kw 335HP Water Lubricated Oil-Free Single Screw Air Compressor best air compressor

Product Description

GREAT 250kw 335hp Water Lubricated Oil-Free Single Screw Air Compressor

1.About GREAT: 

GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
    Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
 “GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.

2. performance characteristics for water- lubricated oil free screw air compressor :

3. Advantages for oil-free water lubrication screw air compressor:

1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.

4).Simple structure and low maintenance cost

The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.

4. Details for GREAT oil free water lubricated screw air compressor :

5.Technical Parameters for oil-free water lubrication screw air compressor:

Model Max work pressure (Mpa) Flow air capacity (m³/min) Motor power  (kw) Noise
(dB)
Pipe dia. Of cooling water Cooling water volume
(T/H)
Lubricate water volume Dimension LXWXH
(mm)
Weight
(kg)
Air outlet
TKW-5VA/W 0.8 0.3~0.78 5.5 58 3/4″ 1.5 10 800x800x1100 460 3/4″
1.0 0.2~0.65
TKW-7VA/W 0.8 0.35~1.17 7.5 58 3/4″ 1.5 10 800x800x1100 510 3/4″
1.0 0.3~1.05
1.25 0.24~0.81
TKW-11VA/W 0.8 0.54~1.65 11 60 1″ 2.5 26 1200x760x1300 620 3/4″
1.0 0.45~1.42
1.25 0.35~1.10
TKW-15VA/W 0.8 0.75~2.43 15 63 1″ 3.5 26 1200x760x1300 670 3/4″
1.0 0.65~2.17
1.25 0.6~1.80
TKW-18VA/W 0.8 0.9~3.13 18.5 65 1″ 4 30 1400x900x1450 730 1″
1.0 0.9~2.82
1.25 0.6~2.05
TKW-22VA/W 0.8 1.1~3.52 22 65 1″ 5 30 1400x900x1450 780 1″
1.0 0.97~3.21
1.25 0.85~2.78
TKW-30VA/W 0.8 1.55~5.12 30 67 1 1/2″ 7 40 1550X1150X1500(A)
1500X1150X1300(W)
1150 1 1/4″
1.0 1.255~4.43
1.25 1.1~3.63
TKW-37VA/W 0.8 1.91~6.30 37 67 1 1/2″ 9 40 1550X1150X1500(A)
1500X1150X1300(W)
1200 1 1/4″
1.0 1.60~5.33
1.25 1.42~4.77
TKW-45VW 0.8 2.5~7.4 45 68 1 1/2″ 10 90 1800x1300x1750(A)
1800x1300x1680(W)
1490 2″
1.0 1.91~6.30
1.25 1.70~5.56
TKW-55VW 0.8 3.0~9.76 55 70 1 1/2″ 12 100 1980x1300x1750(A)
1800x1300x1680(W)
1570 2″
1.0 2.60~8.55
1.25 2.30~7.67
TKW-75VW 0.8 3.95~13.00 75 73 1 1/2″ 18 100 1800x1300x1750(W) 1750 2″
1.0 3.4~11.50
1.25 3.0~9.70
TKW-90VW 0.8 5.0~14.8 90 73 1 1 /2″ 20 120 2200x1550x1800 2450 2 1/2″
1.0 4.30~13.90
1.25 3.72~12.60
TKW-110VW 0.8 6.0~19.85 110 78 2″ 24 120 2200x1550x1800 2580 2 1/2″

 

1.0 5.0~16.66
1.25 4.65~15.56
TKW-132VW 0.8 6.75~23.10 132 78 2″ 30 120 2200x1550X1800 2700 2 1/2″
1.0 6.0~19.97
1.25 5.07~16.90
TKW-160VW 0.8 8.5~28.11 160 80 3″ 35 160 3000X1800X2100 3900 3″
1.0 7.6~25.45
1.25 6.7~22.52
TKW-185VW 0.8 10~33.97 185 80 3″ 38 160 3000X1800X2100 4050 3″
1.0 8.72~29.00
1.25 7.75~25.21
TKW-200VW 0.8 11.2~36.75 200 80 4″ 42 200 3100X1850X2100 4200 4″
1.0 9.68~32.78
1.25 9.2~29.24
TKW-220VW 0.8 12.2~39.67 220 80 4″ 47 200 3100X1850X2100 4400 4″
1.0 11.2~36.75
1.25 9.0~29.63
TKW-250VW 0.8 13.5~43.5 250 80 4″ 53 200 3100X1850X2100 4800 4″
1.0 12.2~39.30
1.25 10.2~34

 

4.Application :

6.Certification :

7. Packing and shipping :

8. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

9. Contact :

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

  • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
  • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
  • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
  • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
  • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Custom Great 250kw 335HP Water Lubricated Oil-Free Single Screw Air Compressor   best air compressorChina Custom Great 250kw 335HP Water Lubricated Oil-Free Single Screw Air Compressor   best air compressor
editor by CX 2024-04-08

China factory 37kw 50HP 12.5bar Water Lubricated Oil-Free Screw Air Compressor with Best Sales

Product Description

Product Description

Product Introduction

    The Airend of Kingair water lubricated Oil-free CHINAMFG adopts PEEK door rotor, aerospace grade stainless steel rotor and a new production process. Using nano-scale water filter core and Inlet reverse osmosis system, it can provide a stable and qualified lubricating water treatment system for the compressor. The oil-free machine system can change water without stopping according to the set water change cycle, reducing daily maintenance costs and making use more worry-free. The system is simple, reduces parts and failure points, and improves reliability. Low energy consumption, isothermal compression, higher volumetric efficiency, more than 15% energy saving than two-stage compression dry oil-free screw compressor.

Detailed Photos

Product Parameters

Model KAW-37A
Power(Kw) 37Kw
Pressure(Bar) 12.5bar
Volume flow(m3/min) 4.77m3/min
Air Outlet 1 1/2”
Weight(kg) 1150Kg
Dimension(mm) 1550×1150×1500mm

 

 

 

Certifications

 

 

 

Packaging & Shipping

 

 

 

Installation Instructions

 

 

Company Profile

 

 

    ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
   
    The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of
“professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
   
    Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
   
    Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.

 

FAQ

 

 

Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.

Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.

Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.

Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.

Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.

Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.

Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.Such as India, UAE,South Africa, Saudi Arabia, Iraq, Pakistan,etc.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: on Line Technical Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 13400/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China factory 37kw 50HP 12.5bar Water Lubricated Oil-Free Screw Air Compressor   with Best SalesChina factory 37kw 50HP 12.5bar Water Lubricated Oil-Free Screw Air Compressor   with Best Sales
editor by CX 2024-03-08

China Custom 7.5kw~250kw Water Lubricated Oil Free Screw Air Compressor for Oxygen Plant arb air compressor

Product Description

Product Description

7.5kW~250kw Water Lubricated Oil Free Screw Air Compressor for Oxygen Plant 

Model: RW-75A/W
Type: oil free water lubrication screw air compressor
Screw type: Single screw
Free air delivery: 13 m3/min
Working pressure: 8bar
Control: Touch screen PLC
Driven: direct
Cooling: by air
Starting method: Frequency conversion start
Inverter brand: Inovance
Lubricating water volume: 120 liters
Electric motor: 100hp 75KW  380v/50hz/3ph,IP55
Discharge temperature: less than ambient +8 ºC
Noise: less than 73 dB(A)
Air outlet size: G2″
Dimension: 2160*1600*1900mm
Weight: 2250kg

Product Features

1. The materials of whole air end are stainless steel (Both screw rotor and shell are stainless steel).
2. The ultra-high efficiency rare earth permanent magnet synchronous motor adopts original imported CHINAMFG bearing, which is 6%~8% more energy saving than the ordinary motor.
3. Aerospace stainless steel rotor, high strength wear resistance, corrosion resistance 0 stress deformation.
4. Main machine shell adopts SU304, Star wheel material using CF(carbon fiber) composite, with super wear resistance, strength, toughness.
5.Super high-efficiency non-contact meshing in the compression chamber, the pioneering design of “dynamic suspension” of the star wheel, the star wheel blade is close to “0” wear, the actual normal use is affected by environmental factors in 40,000 hours of machine exhaust down about 3%.
6. All piping systems, water vapor separation drums, water filtration systems, water cooler systems and so on. All SU304 stainless steel is adopted to ensure that the system is clean, pollution-free and free from corrosion and rust.
7. The compressed air is cleaned with purified water and basically does not contain airborne particles.
8. Passed the highest level certification of the world’s authoritative oil-free compressor: German tuv-is 0571 3-3 “0” level oil-free certification.
9. Microcomputer control, 7-inch high-definition touch screen, automatic alarm, automatic protection, intelligent joint control, remote control (optional) and cloud network control (optional).
10.CHINAMFG stainless steel cooler is adopted.

Technical parameter
 

Model Air Delivery (m3/min) Power (kW) Lubricating water amount (Liters) Cooling water amount T/Hour Cooling water inlet/outlet diameter Noise dB(A) Outlet diameter Dimension (mm)
8 bar 10 Bar 12.5 bar L*W*H
RW-08A/W 1.17 1.05 0.81 7.5 10 2.0 3/4″ 58 3/4″ 800*800*1200
RW-11A/W 1.65 1.42 1.10 11 26 2.5 1″ 60 3/4″ 1150*755*1340
RW-15A/W 2.43 2.17 1.80 15 26 3.5 1″ 63 3/4″ 1150*755*1340
RW-18A/W 3.13 2.82 2.05 18.5 30 4.0 1″ 65 1″ 1400*900*1450
RW-22A/W 3.52 3.21 2.78 22 30 5.0 1″ 65 1″ 1400*900*1450
RW-30A/W 5.12 4.43 3.63 30 40 7.0 1 1/2″ 67 1 1/4″ 1550*1150*1550(A) 1500*1150*1300(W)
RW-37A/W 6.30 5.33 4.77 37 40 9.0 1 1/2″ 67 1 1/4″ 1550*1150*1550(A) 1500*1150*1300(W)
RW-45A/W 7.40 6.30 5.56 45 90 10.0 1 1/2″ 68 2″ 1980*1300*1760(A) 1800*1300*1670(W)
RW-55A/W 9.60 8.55 7.67 55 120 12.0 1 1/2″ 70 2″ 1980*1300*1760(A) 1800*1300*1670(W)
RW-75A/W 13.00 11.50 9.70 75 120 18.0 1 1/2″ 73 2″ 2100*1600*1900(A) 2200*1500*1800(W)
RW-90A/W 14.80 13.90 12.60 90 180 20.0 1 1/2″ 73 2 1/2″ 2400*1600*2000(A) 2200*1500*1800(W)
RW-110A/W 19.85 16.66 15.56 110 180 24.0 2″ 78 2 1/2″ 3000*1700*2250(A) 2200*1500*1800(W)
RW-132A/W 23.10 19.97 16.90 132 240 30.0 2″ 78 2 1/2″ 3000*1700*2250(A) 2200*1500*1800(W)
RW-160W 28.11 25.45 22.52 160 240 35.0 3H 80 DN80 2700*2800*2050
RW-185W 33.97 29.00 25.21 185 300 38.0 3″ 80 DN80 2700*2800*2050
RW-200W 36.75 32.78 29.24 200 300 42.0 4″ 80 DN100 2700*2800*2050
RW-220W 39.67 36.75 29.63 220 360 47.0 4″ 80 DN100 2700*2800*2050
RW-250W 43.50 39.30 34.00 250 360 58.0 4″ 80 DN100 2700*2800*2050
Note:” A” means air cooling,” W” means water cooling.

Certifications

Company Profile

ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!

 

Packaging & Shipping

Payment and delivery

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

 

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

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After-sales Service: Online Support
Warranty: 2year
Lubrication Style: Oil-free
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China Custom 7.5kw~250kw Water Lubricated Oil Free Screw Air Compressor for Oxygen Plant   arb air compressorChina Custom 7.5kw~250kw Water Lubricated Oil Free Screw Air Compressor for Oxygen Plant   arb air compressor
editor by CX 2024-01-11

China Custom Food Grade 90kw Oil-Free Screw Precision Electronic Stainless Steel Water Lubricated Air Compressor Manufacturers air compressor for car

Product Description

                           OFAC oil-free screw air compressor used Japanese Mitsui’s original technology, who is the only
                           maintenance service provider in China.

 

TECHNICAL DATA
 
Model Power Pressure (bar) Air Flow (m3/min) Noise Level dBA Outlet Size Weight (kgs) Lubricating Water(L) Filter Element (B)-(Z) Dimension LxWxH (mm)
OF-7.5F 7.5kw 10hp 8 1.0 60 RP 3/4 400 22 (25cm) 1 1000*720*1050
OF-11F 11kw 15hp 8 1.6 63 460 1156*845*1250
OF-15F 15kw 20hp 8 2.5 65 RP 1 620 28 (50cm) 1 1306*945*1260
OF-18F 18.5kw 25hp 8 3.0 67 750 33 1520*1060*1390
OF-22F 22kw 30hp 8 3.6 68 840 33 1520*1060*1390
OF-30F 30kw 40hp 8 5.0 69 RP 11/4 1050 66 (25cm) 5 1760*1160*1490
OF-37F 37kw 50hp 8 6.2 71 1100 1760*1160*1490
OF-45S 45kw 60hp 8 7.3 74 RP 11/2 1050 88 1760*1160*1490
OF-45F 45kw 60hp 8 7.3 74 1200 1760*1160*1490
OF-55S 55kw 75hp 8 10 74 RP 2 1250 110 (50cm) 5 1900*1250*1361
OF-55F 55kw 75hp 8 10 74 2200 (50cm) 7 2350*1250*1880
OF-75S 75kw 100hp 8 13 75 1650 (50cm) 5 1900*1250*1361
OF-75F 75kw 100hp 8 13 75 2500 (50cm) 7 2550*1620*1880
OF-90S 90kw 125hp 8 15 76 2050 (50cm) 5 1900*1250*1361
OF-90F 90kw 125hp 8 15 76 2650 (50cm) 7 2550*1620*1880
OF-110S 110kw 150hp 8 20 78 DN 65 2550 130 (50cm) 12 2200*1600*1735
OF-110F 110kw 150hp 8 20 78 3500 130 3000*1700*2250
OF-132S 132kw 175hp 8 23 80 2700 130 2200*1600*2250
OF-160S 160kw 220hp 8 26 82 2900 165 2200*1600*2250
OF-185S 185kw 250hp 8 30 83 DN 100 3300 180 (50cm) 22 2860*1800*1945
OF-200S 200kw 270hp 8 33 83 3500 2860*1800*1945
OF-220S 220kw 300hp 8 36 85 4500 2860*2000*2300
OF-250S 250kw 340hp 8 40 85 4700 2860*2000*2300
OF-315S 315kw 480hp 8 50 90 5000 2860*2000*2300

          F– air cooling method     S– water cooling method

                           
                            The brand “OFAC, OFC” specializes in the R&D, manufacturing, sales and service of compressors,
                            oil-free compressors and air end, special gas compressors, various air compressors and
                            post-processing equipment, providing customers with High-quality, environmentally friendly and
                            efficient air system solutions and fast and stable technical services.

FAQ

                                Q1: Warranty terms of your machine?
                                A1: One year warranty for the machine and technical support according to your needs.

                                Q2: Will you provide some spare parts of the machines?
                                A2: Yes, of course.

                                Q3: What about product package?
                                A3: We pack our products strictly with standard seaworthy case. Rcommend wooden
                                      box.

                                Q4: Can you use our brand?
                                A4: Yes, OEM is available.

                                Q5: How long will you take to arrange production?
                                A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within
                                      3-15 days. Other  voltage or other color we will delivery within 30-45 days.

                                Q6: How Many Staff Are There In your Factory?
                                A6: About 100.
 
                                Q7: What’s your factory’s production capacity?
                                A7: About 550-650 units per month.

                                Q8: What the exactly address of your factory?
                                A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in
                                       HangZhou, ZheJiang ,  China.

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After-sales Service: 1 Year
Warranty: 1 Year
Lubrication Style: Oil-free
Customization:
Available

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Estimated freight per unit.







about shipping cost and estimated delivery time.
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China Custom Food Grade 90kw Oil-Free Screw Precision Electronic Stainless Steel Water Lubricated Air Compressor Manufacturers   air compressor for carChina Custom Food Grade 90kw Oil-Free Screw Precision Electronic Stainless Steel Water Lubricated Air Compressor Manufacturers   air compressor for car
editor by CX 2024-01-03

China best Energy Saving Oil Free Water Lubricated Permanent Magnetic Screw Air Compressor air compressor parts

Product Description

Product Description

Energy Saving Oil Free Water Lubricated Permanent Magnetic Screw Air Compressor 

DHH CHINAMFG Factory, offer you high quality, good price screw type air compressors, welcome to contact with us for more information.

1. LCD/TOUCH Screen controller
2. VSD/MAGNET Frequency
3. Auto RESTART function
4. 100% Oil Free Screw Type Air Compressors available
***************************************************************************************************
Specifications
Oil Free CHINAMFG (Mitsui Seiki Air End) 
1. Original Japan Mitsui Seiki air end 
2. Water Lubrication 
3. Oil free

Water lubrication oil free screw compressor
OIL FREE SINGLE SCREW WATER LUBRICATION AIR COMPRESSOR:

Top Compression Structure in the World —- Z Air End
High-tech crystal.
Widely used in the world.
” Z air end” is composed of 1 active rotor and 2 sets high-precision passive rotors, to achieve the characteristics of dynamic equilibrium, small vibration, low noise and long service life.    
Oil Free —-Totally Oil Free
ZREW oil free water lubrication screw air compressor is a kind of compressor that provides clean, pollution-free, 100% oil free screw air compressor, its zero emission can protect the environment efficiently 
 

Water —- Lubrication, Sealing and Cooling

Ideal isothermal compression
Low temperature compression
Low rotation speed
Low viscosity of lubrication water
 High efficiency (large air delivery)
 No need the intercooler and after cooler
 Low noise, low vibration and no need the overdrive gear
 Easy to be separated with the air

Technical Parameters:

Model Air Delivery (m3/min) Power (kW) Noise (Db) Outlet diameter Dimension (mm) Weight (Kg)
0.8Mpa 1.0Mpa 1.25Mpa Length Width Height
DHH7.5WS 0.35-1.15 0.30-1.02 0.24-0.81 7.5 58 3/4″ 800 800 1200 510
DHH11WS 0.54-1.55 0.45-1.32 0.35-1.01 11 60 3/4″ 1150 755 1340 620
DHH15WS 0.75-2.30 0.65-2.12 0.60-1.60 15 63 3/4″ 1150 755 1340 670
DHH18.5WS 0.90-3.10 0.90-2.62 0.60-2.10 18.5 65 1″ 1400 900 1450 730
DHH22WS 1.10-3.42 0.97-3.15 0.85-2.62 22 65 1″ 1400 900 1450 780
DHH30WS 1.55-5.05 1.26-4.20 1.10-3.18 30 67 1 1/4″ 1550 1150 1550 1150
DHH37WS 1.91-6.10 1.60-5.25 1.42-4.85 37 67 1 1/4″ 1550 1150 1550 1200
DHH45WS 2.50-7.60 1.91-6.15 1.70-5.65 45 68 2″ 1980 1300 1760 1490
DHH55WS 3.00-9.60 1.91-6.15 2.30-7.45 55 70 2″ 1980 1300 1760 1570
DHH75WS 3.95-13.00 3.40-11.42 3.00-9.85 75 73 2″ 2100 1600 1900 2250
DHH90WS 5.00-16.25 4.30-14.55 3.72-12.30 90 73 2 1/2″ 2400 1600 2000 3150
DHH110WS 6.00-19.25 5.07-16.80 4.65-15.15 110 78 2 1/2″ 3000 1700 2250 3150
DHH132WS 6.75-22.52 6.00-20.30 5.07-18.25 132 78 2 1/2″ 3000 1700 2250 3500
DHH160WS 8.50-28.11 7.60-24.50 6.70-22.15 160 80 DN80 2700 1800 2050 3900
DHH185WS 10.00-33.65 8.72-28.50 7.75-24.50 185 80 DN80 2700 1800 2050 4050
DHH200WS 11.20-36.63 9.68-32.75 9.20-27.50 200 80 DN100 2700 1800 2050 4200
DHH250WS 13.50-40.50 12.30-36.30 10.20-32.50 250 80 DN100 2700 1800 2050 4800

Advantages

Oil Free —-Totally Oil Free:
Oil free water lubrication screw air compressor is a kind of compressor that provides clean, pollution-free, 100% oil free screw air compressor, its zero emission can protect the environment efficiently.

Water —- Lubrication, Sealing and Cooling:
Ideal isothermal compression     High efficiency (large air delivery)
Low temperature compression    No need the intercooler and after cooler
Low rotation speed             Low noise, low vibration and no need the overdrive gear
Low viscosity of lubrication water   Easy to be separated with the air
 
All stainless steel pipe : Simple ,non-corrosive,non-polluting,high reliablity

Single Stage Compression ,High Efficiency ,and Energy Saving ,and Easy Maintenance: Single stage compression makes the structure easy.Compression efficiency is higher than the 2 stage dry air compressor.Less consumable parts, easy to be disassembled, reduce the maintenance cost and time greatly.

Customer feedback

Company Profile

Dehaha Compressor was founded in 1996 with over 150 skilled employees and more than 25 R&D engineers’ teams.We focus on the research & develop, manufacture and energy-saving solutions of screw air compressor to create value for customers and society.

Dehaha opened to the world since 2015, and now we have a foreign trade department with more than dozens people, serving customers around the world 24 hours. We have sales representatives who can speak English, Spanish, Portuguese, French,and Russian which makes it easier for our clients from all over the world to interact and negotiate with us.now our valued customers are over 130 countries. Germany Standard and 13 years exporting experience help us won more than 50 loyal overseas agents.

Dehaha continuously innovates product development and management to meet customers’ demand. The powerful enterprise culture and continuous innovation make CHINAMFG improved rapidly to reach the business principle “Energy Saving First, Mutual Value Shared”. The production line of CHINAMFG is consist of screw air compressor from 5.5KW to 550KW, oil free air compressor, portable air compressor, permanent magnet variable frequency air compressor, high pressure air compressor and compressed air purification equipment, etc.

Dehaha mission is to be a world-renowned high-end brand, with sustainable development, constantly improving its own value and sharing it with our customers and staff. Committed to offer our customers a silent and energy-saving manufactured products.

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of ZheJiang , China, more than 24 years.

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

Q8. How do you control quality ?
A: 1.The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3.Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

Q10.How long could your air compressor be used? contact-info.html
A: Generally, more than 10 years.

After-sales Service: Online Support
Warranty: 24 Months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Customization:
Available

|

air compressor

Can Water-Lubricated Compressors Be Used in High-Pressure Applications?

Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:

Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.

The ability of a water-lubricated compressor to operate at high pressures depends on several factors:

  1. Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
  2. Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
  3. Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
  4. Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.

It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.

When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Can Water-Lubricated Air Compressors Be Used in Medical Applications?

Water-lubricated air compressors can be used in certain medical applications, offering specific advantages for these environments. Here are some considerations regarding the use of water-lubricated air compressors in medical settings:

  1. Clean and sterile lubrication: Water is a clean and sterile lubricant, making it suitable for medical applications where maintaining a sterile environment is crucial. Water lubrication helps prevent contamination and ensures the integrity of medical products and procedures.
  2. Reduced risk of oil contamination: Oil-lubricated compressors pose a risk of oil carryover and oil vapor entering the compressed air system. This can be problematic in medical applications, where oil contamination could impact patient safety or interfere with sensitive medical equipment. Water-lubricated compressors eliminate this risk, providing a reliable and oil-free compressed air source.
  3. Compatibility with medical gases: Water-lubricated air compressors are compatible with medical gases such as oxygen or nitrous oxide. Unlike oil lubricants, water does not react or contaminate these gases, ensuring their purity and safety in medical procedures.
  4. Hygienic and easy to clean: Water lubrication simplifies cleaning procedures in medical environments. It does not leave behind sticky residues or require harsh chemicals for cleaning. Water-lubricated compressors can be easily cleaned and maintained, promoting a hygienic and safe medical facility.
  5. Reduced risk of fire hazards: Water has a higher flash point compared to oil lubricants, making water-lubricated compressors safer in terms of fire hazards. In medical settings, where fire safety is critical, using water as a lubricant can provide added peace of mind.
  6. Environmental friendliness: Water is a non-toxic and environmentally friendly lubricant choice. It does not contribute to air or water pollution, aligning with the sustainability goals of medical facilities.

While water-lubricated air compressors offer several advantages for medical applications, it’s important to note that specific requirements and regulations may vary depending on the type of medical procedure or equipment involved. It is advisable to consult with medical professionals or equipment manufacturers to ensure the suitability and compliance of water-lubricated air compressors for specific medical applications.

China best Energy Saving Oil Free Water Lubricated Permanent Magnetic Screw Air Compressor   air compressor partsChina best Energy Saving Oil Free Water Lubricated Permanent Magnetic Screw Air Compressor   air compressor parts
editor by CX 2023-12-15

China Hot selling Low Noise Design 200kw 8bar Water Lubricated Oil Free Variable Frequency Screw Air Compressor for Food Industry arb air compressor

Product Description

Product Description

Detailed Photos

Product Parameters

Model KAW-200A
Power(Kw) 200Kw
Pressure(Bar) 8Bar
Volume flow(m3/min) 36.75m3/min
Air Outlet 4”
Weight(kg) 3900Kg
Dimension(mm) 3100×1850×2100mm

 

 

 

Certifications

 

 

 

Packaging & Shipping

 

 

 

Installation Instructions

 

 

Company Profile

 

 

    ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
   
    The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of
“professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
   
    Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
   
    Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.

 

FAQ

 

 

Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.

Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.

Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.

Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.

Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.

Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.

Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries.Such as India, UAE,South Africa, Saudi Arabia, Iraq, Pakistan,etc.

 

After-sales Service: on Line Technical Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Water Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 55000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China Hot selling Low Noise Design 200kw 8bar Water Lubricated Oil Free Variable Frequency Screw Air Compressor for Food Industry   arb air compressorChina Hot selling Low Noise Design 200kw 8bar Water Lubricated Oil Free Variable Frequency Screw Air Compressor for Food Industry   arb air compressor
editor by CX 2023-11-18