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China Standard Best Price 7.5kw-30kw 100-232psi Oil Free Factory Mining Magnet Silent Rotary Screw Type Air Compressor with Ghh/Gu/Alloy/Baosi-Win Air End for Industrial mini air compressor

Product Description

Product Description

Brief Introduction:
Air end: German Technology. 30 years designed lifetime.
Motor: 100% rare earth permanent magnet motor. 
Inverter: Chinese No. 1 inverter can save 30% energy.
Warranty: 5 years for the air end, and 2 years for the whole compressor. 
Delivery time: 7-15 days. 
After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor.    
We offer free pipe and valves for installation and installation diagram

Porduct Advantages

1. Air end of screw air compressor
The air end is with state-of-the art screw element and 4 -6 SKF bearings to make sure it plenty of air output and longer lifetime. 
2.Electric Motor of the air compressor
 Name brand qualified IP54 ,F insulation, IE2 , IE3 motor , high efficiency and energy saving.  
3. Intake valve of the screw air compressor 
 High efficiency intake valve protects the compressor components  by removing 99% dirty particles down to 3 microns.
4. Oil Air separator 
 High efficiency separating for oil and air and low oil content in the compressed air. 
5. Touch Screen Controller.
6. High efficient Centrifugal fan can give best cooling for screw compressor.
7.Dust proof mesh to protect electrical control system

Detailed Photos

 

 

Product Parameters

 

Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YV-10A 1.1 1.0 0.85 0.7 7.5 65 G1” 960*680*960 280
YV-15A 1.8 1.65 1.5 1.3 11 65 G1” 1050*830*1240 380
YV-20A 2.4 2.2 2.1 1.8 15 68 G1” 1050*830*1240 380
YV-25A 3.1 3.0 2.7 2.3 18.5 68 G1” 1200*830*1290 480
YV-30A 3.8 3.6 3.2 2.5 22 68 G1” 1200*830*1290 480
YV-40A 5.3 5.0 4.3 3.6 30 69 G11/2” 1300*1000*1540 710
YV-50A 6.6 6.2 5.7 4.6 37 69 G11/2” 1300*1000*1540 710
YV-60A 8.0 7.7 6.9 6.0 45 70 G11/2” 1500*1160*1700 990
YV-75A 10.5 9.8 8.7 7.3 55 70 G11/2” 1500*1160*1700 990
YV-100A 13.6 13.0 11.3 10.1 75 72 G2” 1700*1180*1800 1300
YV-125A 16.2 15.4 13.2 11.2 90 72 DN50 1850*1200*1900 1400
YV-150A 20.8 19.5 16.5 13.7 110 73 DN65 2250*1260*2055 1560
Remarks:
1. working ambinent temperature: -5ºC-45ºC;
2. exhausting air temperature ≤  working ambinent temperature +10ºC-15ºC;
3. starting mode: Y-△;
4. exhausting oil content: <3ppm;
5. certificate:  CE/ISO9001/ASME;
6. voltage:  380V/220V/400V/440V/415V

 

Certifications

Our Certificates:
1. CE;
2. SGS;
3. ISO9001; 
4. 12 patents for screw compressor.
Re-factory quality control process:
1.Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items:
A . Confirm the nose and motor nameplates; 
B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the air compressor machine screw locking inspection..
2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation.
3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.

Product Case

Use case of rotary screw type air compressor
1. Rotary Screw type air compressors are exported to 132 countries and regions all over the world;
2. All indicators of screw air compressor are stable and the failure rate is low;
3. Perfect after-sales service system, engineers on duty 24 hours a day to provide one-on-1 service to customers at the air compressor use site.
Rotary Screw type Air compressor packing method
1. Screw air compressor packaging is divided into 3 layers from inside to outside:
1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint.
2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision.
3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.

F.A.Q
Q1. Why do customers choose us?
Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.

Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be accepted.

Q3. What’s your delivery time?
Generally 7-10 days, if urgent order, we can arrange, too.

Q4. How long is your air compressor warranty?
2 year for the whole machine and 5years for screw air end, except consumable spare parts.

 Q5. How long could your air compressor be used for? 
At least 10 years.

Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and etc.

Q7. How about your customer service?
24 hours on-line service for all our clients.

Q8. How about your after-sales service?
1. Providing customers with installation online instructions.
2. Well-trained engineers available to overseas service.
3. PlHangZhou for oversea after-sales supporting company.

 

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After-sales Service: 5 Years for The Air End, and 2 Years for The Whole
Warranty: 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

What Are the Considerations for Choosing Water-Lubricated vs. Oil-Lubricated Compressors?

When selecting between water-lubricated and oil-lubricated compressors, several considerations come into play. Here’s a detailed explanation of the key factors to consider when choosing between these two types:

Operating Environment:

  • Water Sensitivity: Water-lubricated compressors are well-suited for environments where water is readily available and can be easily supplied to the compressor system. On the other hand, oil-lubricated compressors are more suitable for applications where water is not readily available or where water contamination could pose a problem.
  • Cleanliness Requirements: If the application demands a high level of cleanliness, such as in certain manufacturing processes or cleanroom environments, water-lubricated compressors may be preferred. Water is inherently cleaner than oil and reduces the risk of oil contamination in sensitive operations.

Maintenance and Service:

  • Lubricant Replacement: Oil-lubricated compressors require regular oil changes and maintenance to ensure proper lubrication and performance. Water-lubricated compressors, on the other hand, eliminate the need for oil changes and associated maintenance tasks, simplifying the maintenance requirements.
  • Oil Contamination: Oil-lubricated compressors carry the risk of oil contamination in the compressed air system. This can be a concern in certain applications where oil contamination can negatively impact product quality or downstream equipment. Water-lubricated compressors reduce the risk of oil contamination, making them advantageous in such applications.

Environmental Impact:

  • Oil Disposal: Oil-lubricated compressors generate used oil that requires proper disposal in accordance with environmental regulations. Water-lubricated compressors eliminate the need for oil disposal, contributing to a reduced environmental impact.
  • Energy Efficiency: In terms of energy efficiency, water-lubricated compressors tend to have an advantage. Water has a higher specific heat capacity than oil, meaning it can absorb and dissipate heat more effectively. This can result in improved cooling efficiency and potentially lower energy consumption compared to oil-lubricated compressors.

Application-Specific Factors:

  • Operating Pressure: Water-lubricated compressors are generally suitable for lower to moderate operating pressures. Oil-lubricated compressors, on the other hand, can handle higher operating pressures, making them more appropriate for applications that require higher pressure levels.
  • Temperature Sensitivity: Water-lubricated compressors may have limitations in applications where low temperatures are encountered. Water freezing or becoming slushy can cause operational issues. Oil-lubricated compressors, with appropriate low-temperature oil formulations, can better handle such temperature-sensitive conditions.

Cost Considerations:

  • Initial Cost: Water-lubricated compressors generally have a lower initial cost compared to oil-lubricated compressors. This cost advantage can be attractive for applications with budget constraints.
  • Maintenance Cost: Over the long term, water-lubricated compressors may have lower maintenance costs due to the elimination of oil changes and associated maintenance tasks. However, it’s important to consider the specific maintenance requirements and costs associated with each type of compressor.

By considering these factors, including the operating environment, maintenance and service requirements, environmental impact, application-specific factors, and cost considerations, one can make an informed decision when choosing between water-lubricated and oil-lubricated compressors.

air compressor

Are There Any Downsides to Using Water-Lubricated Air Compressors?

While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:

  1. Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
  2. Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
  3. Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
  4. Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
  5. Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.

Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.

China Standard Best Price 7.5kw-30kw 100-232psi Oil Free Factory Mining Magnet Silent Rotary Screw Type Air Compressor with Ghh/Gu/Alloy/Baosi-Win Air End for Industrial   mini air compressorChina Standard Best Price 7.5kw-30kw 100-232psi Oil Free Factory Mining Magnet Silent Rotary Screw Type Air Compressor with Ghh/Gu/Alloy/Baosi-Win Air End for Industrial   mini air compressor
editor by CX 2024-05-17

China factory 0.6-25 Kg/Cm2 15bar Oil Free Turbo Centrifugal Air Compressor mini air compressor

Product Description

 Centrifugal Air Compressor

 

Product Description

 

Oil-free Principle

Based on the working principle of centrifugal compressors, Geso’s entire

series of centrifugal compressors and blower air systems.
 

It is a completely independent working system from the oil system,Based

on the working principle of centrifugal compressors,Geso’s entire series

of centrifugal compressors and blower air systems fundamentally

ensuring that the compressed air is absolutely oil-free.

Safe and reliable

Fewer moving parts and low failure rate
 

The rotor has been strictly dynamically balanced to

ensure the lowest vibration
 

Efficient sealing ensures lower leakage
 

High efficiency and energy

Dynamics optimized design to ensure the most

efficient operation of working parts and systems
 

Advanced impeller design, optimal unit efficiency

and wider control range
 

20 years long life

CHINAMFG product design is scientific and rigorous,

and after strict material selection, the design life

of the whole machine exceeds 20 years

 

Air System

The filtered gas enters the inlet of the unit and is accelerated by the high-speed rotating impeller, which increases the gas flow rate. The high-flow gas passes through the diffuser, converts its speed energy into pressure and temperature,and enters the gas cooler to release excess heat. This process is repeated at each successive stage until the required operating pressure and temperature are reached.

 

 

 Intake Xihu (West Lake) Dis. VaneIntake

The electric intake guide vane valve caelyn accurat control the opening of the

guide vane, thereby accurately adjusting the inlet air volume.

 

 

 

 

 

Pipe

The grooved pipe fitting method does not damage the inner wall of pipeline and the original characteristics of the pipeline are not affected                                                           

 

It has the character istics of flexibility, which makes the pipeline resistant to earthquakes,telescopicity and expansion, high stability and easy maintenance.

 

 

The pipelines are designed for large flow, and the transition between pipelines is smooth to minimize the pressure drop.

 

 

 

 

High Efficiency Cooler

Large flow design, surface coating treatment. It adopts the design of water leakage in the pipe and air leakage in the shell, which is easy to clean,corrosion-resistant and not easy to scale.

 

The cooler core is removable for easy maintenance and cleaning

 

Excellent cooling effect, adaptable to various complex working conditions

 

.

 

Transmission system and sealing

The unit adopts a horizontally split design, which is convenient for disassembly and assembly and subsequent maintenance.

 

The gearbox is made of high-performance ductile iron material and is integrally cast with anti-rust and anti-corrosion treatment on the surface to ensure a long service life.

 

Lubrication System

A complete lubrication system is a strong guarantee for the stability of the centrifugal compressor.
 

The fuel tank, fuel pump, accessories and connecting elbows are carefully designed and selected from materials.
 

Reliable, clean, energy-saving, and redundantly protected lubricating oil system, every detail shows quality

Lubricating Oil Pipeline Design

All are made of sanitary grade SUS304 stainless steel tubes and are designed in one-step molding without welding points.

 

No fluid flow dead center.

 

No processing residues in the tube
 

Ensure there are no leaks and minimal pressure drop when the machine is running.

 

Oil Mist Extraction System

Effectively prevent lubricating oil from oxidizing and extend lubricating oil service life .

 

Electrically controlled, low-noise blower eliminates in-duct processing residue on instrument air supply.

 

Ensure there are no leaks and minimal pressure drop when the machine is running.

 

 

Tank

High-strength carbon steel, internal anti-corrosion coating treatment.

 

High-strength,large-capacity design

 

Main Oil Pump

The main oil pump adopts an over-flow design to ensure that the unit can stop

safely in the event of a sudden power outage, ensuring that the machine has no

leakage points and minimal pressure drop during operation.

Auxiliary oil pump 

Electrically driven, interlocked with the unit’s start switch to ensure that the unit is fully lubricated before starting up and when shutting down.

 

 

 

 

 

 

Stand-alone Plc Controlsystem

Overall Control Cabinet

The control interface is clear and easy to understand, and the touch screen operation is simple and fast.
LCD Screen

Display various parameters and real-time data monitoring to ensure reliable operation of the equipment.
Automatic Mode

When the gas volume fluctuates greatly, the gas volume is adjusted by the IGV, when the gas volume continues to decrease, load/unload control is used. Really

achieve on-demand energy consumption.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Multi Machine Intelligent Centralized Control System

Online control:

Multiple compressors can be jointly controlled to

realize a true compressed air network and improve

gas quality and production efficiency.

Energy efficiency optimization:

Customers can choose analysis software to conduct

operation monitoring, fault warning, and energy

efficiency analysis for each air compressor.

Modular Design

CHINAMFG centrifugal compressors are provided with standard integral skid mounting.
 

For special installation occasions, we provide a unique modular design, where the main body, cooler, fuel

tank, motor, and control cabinet are designed as separate modules. It has the characteristics of convenient

transportation, installation and maintenance.

                                  Overall Skid Installation

 

Separate Assembly

Split assembly is mainly suitable for small spaces and other special installation occasions.
 

Installation issues are taken into consideration for each module in the early stages of design,and a modular design is adopted to make the assembly quality more stable.

 

At the customer’s site, the machine can be assembled in a very short time.
 

Each module can be transported and installed separately, which greatly reduces the volume and weight of transportation and installation, and reduces transportation costs.

 

Product Parameters

 

 

 

Certifications

Packaging & Shipping

 

Company Profile

Geso is a global aerodynamic systems group of companies, wholly owned by BAE CHINAMFG SYSTEMS, headquartered in London, United Kingdom, and a leader in the European gases sector.
BAE Systems, the parent company of CHINAMFG Group, was founded in 1871 and is committed to the research and development and production of industrial gases. In 2002, BAE Systems set up a representative office in China, importing products from the United Kingdom to China and deploying after-sales service offices in China, and in 2018 BAE Systems established a wholly-owned company “ZheJiang Geso systems Industrial PLC and invested 11 million U.S. dollars to build an intelligent manufacturing center; dedicated to research and development, production and market development. Our products include energy-saving screw air compressors, nitrogen/oxygen generators, dry oil-free air compressors, water-lubricated oil-free air compressors, mobile air compressors, process gas compressors, medium and high-pressure screw air compressors, centrifugal air compressors, etc., which are widely utilized in various production and industrial fields, and we have set up the “ZheJiang Geso systems Industrial PLC”, “ZheJiang Geso Equipment Co.,Ltd.”, “ZheJiang Geso Energy Equipment Co.,Ltd.” 3 companies, more than 30 branches and offices throughout the country, more than 200 distributors, for all walks of life to provide high-quality intelligent energy-saving air compressor system solutions.
Geso Group inherits the advanced technology and production management mode of British BAE Systems, combined with the Chinese market demand, in order to ensure the production safety of the user, strictly follow the Group’s product development process, each new product after 40 test items and 3000 hours of durability testing, to protect the quality of the product from the source; CHINAMFG compressor adopts the high quality screw compression element developed by BAE Systems, The material is used in the construction of large ships and nuclear submarines, which ensures the service life of the air compressor. The structure of the air compressor has been developed by the design team of BAE Group headquarters, which ensures the product quality and energy-saving effect. IE5 energy-saving motors, ABB electronic control system, and three-stage frequency conversion energy-saving system are selected to reduce energy consumption and carbon dioxide emissions, which saves costs for customers and realizes small investment and big power. Meanwhile, by optimizing the design and reducing the screw compression element’s speed, our air compressors have excellent silent performance. Independent research and development of intelligent Internet of Things (IoT) technology realizes the automatic and precise supply of air compressor and nitrogen generator equipment with the actual demand amount of the user to meet the automation experience of unattended, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking and evaluation feedback. Convenient interconnected management with air compressors is realized through computers, cell phones and iPads. In addition, the reasonable construction and excellent workmanship of Geso reduces unnecessary maintenance work in normal times, making maintenance more convenient and efficient.
Through years of high-speed development, Geso Group has service outlets in more than 2 hundred cities across the country, 24-hour service hotline response and Internet warranty service. Thirteen direct spare parts warehouses to provide customers with repair services in a more rapid and timely manner.
After-sales service is not only limited to the product itself, but also includes a series of complete systematic services such as compressed air system testing and optimization, intelligent air supply control for air compressors, waste heat recovery, variable frequency piping, piping, cables, and construction turnkey projects. The service engineers not only undergo strict training and assessment, but also equipped with professional testing and maintenance tools to provide customers with quality service experience and escort production.
We are committed to a lifetime free of labor charges to reduce the user’s cost of use and avoid the phenomenon of indiscriminate charges. Based on our service concept to provide customers with free training services, regular testing of the user’s energy efficiency report data and develop energy-saving programs to ensure user satisfaction and energy-saving effect. For 3 consecutive years, we have been selected as 1 of the top 10 brands by third-party organizations such as China Brand Network.
As a global aerodynamic systems group of companies, we carry the mission of innovation, quality and service. Whether it is energy saving and environmental protection, quiet performance or intelligent, always adhere to the praise of the customer experience as the center of the hard workers, Geso, to create a global CHINAMFG brand of fluid machinery, and continue to become a high-end energy-saving products industry leader.
Timeline of Geso history

BAE MARCONI ELETRONIC SYSTEMS was founded in 1871 in London, England. In the same year, we developed and produced the first reciprocating compressor and devoted ourselves to the development and production of industrial gases.
In 1910, the company’s main business expanded to multiple areas: air compressors, nitrogen/oxygen air separation equipment, integrated electronic products, the company’s core product development of single-cylinder reciprocating air compressor technology and mass production.
In 1999, the company was founded as “BAE CHINAMFG SYSTEMS LTD” and developed the first twin-screw air compressor and established the brand “GESO SYSTEMS”.
In 2000, the company developed and produced the first dry-type oil-free screw machine into the market, and it is widely used in the European medical, food and electronic industries.
In 2002, BAE Group set up a representative office in China, products from the United Kingdom after the production of original imported equipment for the Chinese market expansion, and successfully entered the Chinese aerospace and high-precision machining field market.
In 2006, a total of 26 after-sales service operation outlets were built in each provincial capital city in China, fully deploying the after-sales service system to quickly respond to and safeguard users’ experience and production safety.
In 2016, a warehousing and logistics center was established in ZheJiang , China, to ensure the timely supply of complete machines and spare parts for the Chinese market.
In 2018, the British BAE Group registered in China to establish “ZheJiang Geso systems Industrial PLC” and set up a compressor assembly and production plant in ZheJiang , China at the same time, with a registered capital of 11 million U.S. dollars.
In 2571, ZheJiang Geso systems Industrial PLC. invested and established “ZheJiang Geso Equipment Co., Ltd.” and set up a nitrogen/oxygen air separation equipment sales company in HangZhou, and in the same year, set up the second phase of the project of 300 sets of nitrogen/oxygen equipments in ZheJiang factory. The R&D and production of nitrogen/oxygen control equipment was added.
In 2571, we invested in the establishment of “ZheJiang Geso Energy Equipment Co., Ltd.” and registered some of the former offices in provincial capitals as branches to complete the separation of production and sales, and to realize the high efficiency and convenience of national market development and service.
 

Our Advantages

Core components: the screw compression element adopts the British R & D BAES series screw compression element , the material is used in the United Kingdom in the construction of aircraft carriers, nuclear submarine construction , fine material to ensure that the service life of the air compressor, decades still as new; high-quality S K F bearings life as high as 100,000 (100 thousand) hours; the use of imported ASCO valves and CHINAMFG solenoid valves ABB electrical components, to ensure that the system is safe and stable operation for long periods of time.
Science and technology research and development: the structure of the air compressor is developed by the design team at the headquarters of BAE Group in the UK, so that the quality and energy saving of the air compressor is satisfactory to the users. The R&D personnel of the British headquarters total 220 people, dedicated to energy-saving system research and development funds of 1.5 million U.S. dollars per year, to ensure that the equipment of energy-saving products of superiority; air separation equipment selection of the German CHINAMFG controller and touch screen, flow, purity, pressure and dew point intuitively presented in the touch screen, the process and the action screen vivid image, at a glance, leaving the DCS remote ports, the data can be transmitted to a centralized control room and cell phone terminal. The data can be transmitted to the central control room and mobile phone;
Energy saving and environmental protection: IE5 energy-saving motors, ABB electronic control system, three-level frequency conversion (motor, fan, oil pump) energy-saving system, in the selection of materials and process design, the selection of special stainless steel management connection, the design of which ensures that the internal leakage of air compressor air volume ≤ 0.571m³/min, the use of imported fibers oil and gas separation technology and oil and gas barrel precision design, the reasonable location of the pipeline with the air compressor The internal pressure difference ≤ 0.003MPa, thus reducing energy consumption, reducing carbon dioxide emissions, reducing the use of cost, small investment, big power;
Strong silent performance: through the optimization of air compressor design and air compression element performance enhancement, reduce the air compression element speed, not only to extend the service life of the air compressor, and at the same time significantly reduce the noise generated by the equipment, CHINAMFG polyester fiber polymer material developed from the sound insulation cotton and customized rubber shock absorbers, the silent equipment to bring the protection of the equipment, equipment operators and production personnel to bring the health and safety of the guarantee;
High degree of automation: The company has independently developed intelligent Internet of Things technology combined with air compressor and nitrogen generator equipment, which collects data to the cloud data processor through 2G/4G/NB-loTLoRa/Ethernet, automatically matches the accurate supply of gas with the user’s actual demand, and realizes the automation experience of unmanned, remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless docking, and evaluation feedback. It realizes unattended remote alarm, maintenance reminder, energy consumption management, intelligent file, data analysis, seamless connection, evaluation and feedback.
Convenient maintenance: reasonable construction, fine workmanship, reduce the usual unnecessary maintenance, cleaning and maintenance is more convenient, in the special design process, so that the efficiency of the maintenance staff to improve, to protect the user to use the timeliness;
One-stop service: complete product range, one-stop service for air system and gas engineering.
Qualification and certification: Geso has obtained ISO14001 environmental management system, ISO45001 health management system and ISO9001 quality management system certification, certificate 0 oil-free certification, CE EU certification, air compressor energy-efficiency certification, 3A integrity system certification and other certificates from authoritative certification organizations, which can fully guarantee the safety of users, and has been highly recognized by the market and users. We are highly recognized by the market and users.

 

Product Manufacturing and Acceptance Standards
The design, manufacture, installation and acceptance of screw air compressor are all based on the relevant Chinese national standards (GB) and in accordance with the requirements of the following relevant standards, norms and regulations (but not limited to), with full consideration of the impact of local environmental conditions and conditions of use.

No. Standard Item
1 GB150-1998 Steel Pressure Vessels
2 GB151-1998 Steel Shell and Tube Heat Exchangers   
3 JB/T4709  Steel Pressure Vessel Welding Regulations     
4 GB/T13278 Technical conditions for general screw air compressors
5 GBJ78 Noise hygiene standards for industrial enterprises  
6 GB3853 Test Methods for Pneumatic Compressor Performance for General Use
7 GB4980 Determination of sound power level of volumetric compressor noise – Engineering method   
8 JB8-82  Product Labeling   
9 ASME-PTC-9-1970
(American Society of Mechanical Engineers standards)
Air compressor performance test standards
10 VDI-2056 (Standard of the Association of German Engineers) Operating Vibration Test Standards
11 ISO-2151 (International Organization for Standardization standard) Operating Noise Test Standards
12 GBJ29-90 Compressed air station design specification
13 GB3323-87 Radiographic and quality analysis of steel melting welded joints
14 GB4720 Electrical Control Equipment Part I Low Voltage Electrical Control Equipment  
15 JB4127 Mechanical Seal Technical Condition 3 Main Technical Data

 

After Sales Service

1 Technical services: regardless of pre-sale, sale, after-sale, as long as the user side demand equipment technical help and consulting, the company will be accurate within 24 hours to provide relevant technical information free of charge.
2 After the successful on-site start-up and commissioning acceptance, our after-sales engineers are responsible for the user’s operators to carry out routine and emergency operation training.
3 Under normal operation, maintenance and repair of the equipment, the whole unit is guaranteed for 1 year, and the air compression element is guaranteed for 5 years. During the warranty period, the non-wearable parts in the unit, damage or failure under normal use, are gratuitous compensation, free of charge replacement.
4 Regardless of the warranty period inside and outside, my company will be on schedule to the factory inspection of gas purity, flow, pressure, voltage, current, screws tightness, etc. are to do a comprehensive test in a timely manner to understand the dynamics of the unit’s operation, such as receiving the notification of the user’s equipment failure, on-call.
5 In normal operation, my company will be monthly, quarterly and regularly arranged for the user to telephone or after-sales engineers to the scene to do the equipment operation visit work, timely understanding of the unit operation dynamics, received the user equipment failure notification, the office to immediately give a telephone reply, within 1 hour to the scene to deal with. Office in the field can not deal with the situation, the ZheJiang head office will be sent directly to the scene within 24 hours to deal with after-sales engineers. In order to ensure the long-term stability of the equipment work.
6 Spare parts service: In case of damage to tubing parts, Geso will solve the problem first, then determine the responsibility, and then talk about the price, and then replace the parts after the problem is solved.
7 Free labor fee, Geso company lifetime free labor fee, reduce the user cost of use, to avoid the phenomenon of indiscriminate charging.
8 Service quality assurance: the company’s after-sales service personnel in the headquarters of the Geso after systematic training and strict examination to obtain technical certificates to ensure that each after-sales service personnel’s ability to deal with technology.
9 Service outlets: the company has after-sales service outlets in most areas of China, to ensure that the user’s problems are solved in a short period of time and there is a storage center in the after-sales service outlets to ensure the timely supply of spare parts.
10 Free training service: Geso company through the site operation training to ensure the correct use of the user operator, Geso company will be adjusted for the user personnel, re-training on-site personnel operation, each training are not charged any fees.
11 Energy-saving services: If you buy our product line, our company will regularly test the user energy efficiency report data, energy-saving data distraction and develop programs, timely energy-saving adjustments to the equipment, to protect the user’s energy savings and cost reductions.
 

Customer Cases

No. Customers company name Quantities
1 HangZhou Risen Electromechanical Co.,Ltd. 5 units
2 HangZhou Nuoyi Laser Equipment Co.,Ltd. 3 units
3 ZHangZhoug Luneng Renewable Resources Co.,Ltd. 4 units
4 HangZhou Renliang Medical Machinery Equipment Co.,Ltd. 2 units
5 ZheJiang CHINAMFG Limited Liability Company 6 units
6 HangZhou CHINAMFG Machinery Co.,Ltd. 1 unit
7 HangZhou CHINAMFG Trading Co.,Ltd. 1 unit
8 ZheJiang Veneta Clothing Co.,Ltd. 1 unit
9 ZheJiang CHINAMFG Intelligent Equipment Co.,Ltd. 7 units
10 HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd.  6 units
11 ZheJiang Zhongfa Environmental Protection Co.,Ltd. 6 units
12 ZheJiang CSIC Lingang Shipbuilding Equipment Co.,Ltd. 2 units
13 ZheJiang Wangxin Soybean Products Equipment Co.,Ltd. 2 units
14 ZheJiang Zhi Fu Pharmaceutical Technology Partnership (Limited Partnership) 2 units
15 Hongli Shoe Material 5 units
16 HangZhou HangZhoun Metal Products Co.,Ltd. 6 units
17 ZheJiang CHINAMFG Logistics Machine Co.,Ltd. 3 units
18 ZheJiang Qiangxiong Construction Group Co.,Ltd. 5 units
19 HangZhou CHINAMFG Logistics Machine Co.,Ltd.   4 units
20 Hongzheng Electric Co.,Ltd. 3 units
21 HangZhou Hengjun Technology Co.,Ltd. 3 units
22 ZheJiang Dajing Biological Engineering Co.,Ltd. 5 units
23 HangZhou Yi Ai Electronic Technology Co.,Ltd. 7 units
24 ZheJiang Shengwei Bio-technology Co.,Ltd. 2 units
25 ZheJiang Jiuding New Material Co.,Ltd. 4 units
26 HangZhou Xitu Environmental Protection Technology Co.,Ltd. 2 units
27 ZheJiang Taiqing Mechanical & Electrical Co.,Ltd. 3 units
28 HangZhou Guitai Pipe Industry Co.,Ltd. 6 units
30 HangZhou Przeszler Advanced Molding Technology Co.,Ltd. 4 units
31 HangZhou CHINAMFG Thermal Power Co.,Ltd. 1 unit
32 HangZhou Tellier Environmental Protection Group Co.,Ltd. 1 unit
33 ZheJiang CHINAMFG Electric Power Design & Consulting Co.,Ltd. 3 units
34 HangZhou Hongfengde Auto Parts Co.,Ltd. 2 units
35 ZheJiang ZHangZhoug Mining Group Company Limited Danying Coal Mine, Gubao Township, Xiwen County 6 units
36 ZheJiang Zhongmin Da Zheng Surface Engineering Technology Co.,Ltd. 4 units
37 NDT Group YuHangZhou Environmental Protection Equipment Manufacturing Co.,Ltd. 4 units
38 ZheJiang Vimet Decoration Material Technology Co.,Ltd. 3 units
39 Kangyue Biotechnology Co.,Ltd. 2 units
40 HangZhou Kangcai Medical Supplies Co.,Ltd. 5 units
41 Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. 3 units
42 HangZhou CHINAMFG Packaging Industry Co.,Ltd. 2 units
43 HangZhou Tianlai Environmental Protection Equipment Co.,Ltd.  6 units
44 HangZhou Yongzhengxin Hardware Machinery Factory 3 units
45 HangZhou Industrial Park Shunhao Machinery Factory 2 units
46 HangZhou Chemical Machinery Manufacturing Co.,Ltd. 2 units
47 HangZhou Dehai Environmental Protection Technology Development Co.,Ltd. 3 units
48 ZheJiang Maosheng Environment Co.,Ltd. 1 unit
49 Air Force Engineering University Aviation Engineer Officer School 1 unit
50 ZheJiang Tiantuo Equipment Manufacturing Co.,Ltd. 1 unit
51 HangZhou Chemical Machinery Manufacturing Co.,Ltd. 2 units
52 HangZhou HangZhou Clothing Co.,Ltd. 2 units
53 HangZhou CHINAMFG Glass Co.,Ltd. 2 units
54 HangZhou City HangZhou Xihu (West Lake) Dis.ent City Development and Management Co.,Ltd. 2 units
55 HangZhou Sunshine CHINAMFG Chemical Engineering Co.,Ltd. 3 units
56 HangZhou CHINAMFG Electric Appliance Manufacturing Co.,Ltd. 4 units
57 HangZhou Xihu (West Lake) Dis. Electric Co.,Ltd. 3 units
58 HangZhou Saida Construction Machinery Co.,Ltd. 2 units
59 HangZhou Tellier Environmental Protection Co.,Ltd. 1 unit
60 ZheJiang Lvjing Environmental Protection Technology Engineering Co.,Ltd. 1 unit
61 China Construction Third Bureau Second Construction Engineering Co.,Ltd. 1 unit
62 HangZhou Przeszler Advanced Molding Technology Co.,Ltd. 1 unit
63 HangZhou Bochuang Environmental Protection Technology Co.,Ltd. 2 units
64 HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. 1 unit
65 ZheJiang Renze Technology Co.,Ltd. 1 unit
66 Dejuxin Energy Saving Technology (HangZhou) Co.,Ltd. 1 unit
67 ZheJiang Haibelian Kaihe Roofing Engineering Co.,Ltd.  1 unit
68 ZheJiang Xihu (West Lake) Dis. Technology Co.,Ltd. 2 units
69 HangZhou Huagong CHINAMFG Electronics Co.,Ltd. 1 unit
70 HangZhou Oriental Environmental Engineering Research Institute Co.,Ltd. 2 units
71 HangZhou Hi-Tech Zone Azure Environmental Protection Technology Co.,Ltd. 2 units
72 HangZhou Bochuang Environmental Protection Technology Co.,Ltd. 1 unit
73 ZheJiang Prime New Energy Technology Co.,Ltd. 3 units
74 Daiko International Trading (ZheJiang ) Co.,Ltd. 1 unit
75 ZheJiang Qiangxiong Construction Group Co.,Ltd. 3 units
76 HangZhou Kelen Commercial Equipment Co.,Ltd. 2 units
77 ZheJiang Bigo Electromechanical Equipment Co.,Ltd. 2 units
78 ZHangZhoug Qier Electromechanical Technology Co.,Ltd. 4 units
79 HangZhou Xihu (West Lake) Dis.deli Biotechnology Co.,Ltd.  3 units
80 ZheJiang Normal University 1 unit
81 Jumin Biotechnology Co.,Ltd.  3 units
82 HangZhou Sanfengqiao Foodstuffs Co.,Ltd. 3 units
83 HangZhou Jinji Strong Magnetic Co.,Ltd. 1 unit
84 ZheZheJiang di Industrial Co.,Ltd. 1 unit
85 Zhongtian Chaolong Technology Co.,Ltd. 3 units
86 ZheJiang WHangZhou Pharmaceutical Co.,Ltd. 1 unit
87 ZheJiang Hadajiang Liquor Liability Company 1 unit
88 Jacoby Environmental Materials Technology (ZheJiang ) Co.,Ltd. 5 units
89 HangZhou CHINAMFG Construction & Installation Engineering Co.,Ltd.  1 unit
90 ZHangZhoug Province Mechanical and Electrical Design and Research Institute Co.,Ltd. 1 unit
91 HangZhou CHangZhou District Hengwei Machinery Trading Co.,Ltd. 1 unit
92 ZheJiang Jiao Tong University 2 units
93 Chang Xihu (West Lake) Dis. (Individual) 2 units
94 HangZhou Xihu (West Lake) Dis.wang Paper Co.,Ltd.  3 units
95 HangZhou CHINAMFG Mould Technology Co.,Ltd.  2 units
96 HangZhou Institute of Technology 1 unit

FAQ 

 

[Q]: Are you a manufacturer or a trade company?
A : We are a factory, and we have our own factory in ZheJiang , we market our own products.

 

 

[Q]: What is your lead time?
A :Usually we will spend about 30 working days to make it.

 

 

[Q]: What is the shipping port?
A :ZheJiang ,HangZhou or HangZhou

 

[Q]: How can I get your quotation?
A : We will provide the quotation according to your request as soon as possible.
Before quotation, We would like to know:
1 you are end user or mid-buyer(agent, distributor,Supporting Enterprise or designing institute etc.)
2 if you are end user, what industry are you in?
3 have you bought such equipment before, what brand?
4Direction of use (where the compressor is used, what equipment it supplies)
5 What delivery volume, delivery pressure, whether frequency conversion, whether with after-treatment equipment do you want?
6 Have you ever heard about our brand:GESO

 

[Q]: What is your Quality assurance system?
A : ZheJiang Geso systems Industrial PLC is a wholly foreign-owned enterprise, and is also the authorized base for the production and assembly of screw compressors by BAE Systems in the UK. The company has passed ISO9001:2015 quality system certification of enterprises, ISO45001:2018 health and safety management system and ISO14001:2015 environmental management system and many other certifications. The company, from the chairman to every employee, has been trained in the world’s advanced quality system in order to obtain the induction certificate. Every year, we need to be reviewed and recognized by the certification body, and strictly in accordance with the certification system for each link in the strict day-to-day management of its products, procurement, inspection, testing, installation and commissioning of the whole machine are strictly in accordance with the ISO9001 program, to ensure that each compressor embodies the factory should be the quality and reliability of the company’s products with a high starting point, high-speed start, with a high reputation and high quality! The company’s products have a high starting point and high speed to start, with high reputation and high quality to win the trust of users from all walks of life. The company’s products to implement the 3 bags, 3 bags for 1 year. The company shall bear the replacement cost of parts, repair cost and transportation and miscellaneous cost of equipment round trip (except perishable parts such as 3 filters, lubricating oil and external auto-drainer) during the warranty period of the supplied equipments. If the rework or equipment damage is caused by our company’s drawings, data, technical documents errors or technical service personnel on-site guidance, our company is immediately responsible for free repair or replacement.

 

[Q]: What does your brand “GESO” mean?
A : Gas: Description of Geso products characterized as equipment for applications in the field of all types of gas processes.

Efficient: Design, innovation and development of a full range of products for the purpose of energy saving.

Stability: to ensure the user’s production safety and stability as a prerequisite requirement

OPTIMUM : to build a world-renowned brand of fluid machinery, and continue to become the industry leader in high-end energy-saving products.

Systems : the business philosophy centered on the praise of service customer experience. CHINAMFG provides compressors, after-treatment, pressure vessels, installation piping, intelligent cloud, air separation equipment and other series of products, providing users with one-stop product services; from pre-sales program design, installation of equipment during the sale, after-sales maintenance to create a full-system operation and service team.

 

Air Compressor Frequently Asked Questions

The following items are some of the most frequently asked air compressor questions and answers, courtesy of CHINAMFG systems.

How Does an Air Compressor Work?

An air compressor works by using electric power to create pressurized air that can then be released and converted to usable power for use in a number of applications, depending on your specific needs. It performs this by compressing air within a chamber by means of a piston, rotary vane or screw or scroll element and then releasing this pressurized air into your downstream receivers and distribution piping system.

How Do You Use an Air Compressor?

Follow these simple steps to use your air compressor safely and efficiently:

1. Check the oil level: For oil-filled compressors, check that the oil level reaches about ⅔ of the way up the dipstick.

2. Prepare the compressor: Attach hoses, plug into a grounded outlet, check the drain valve and flip the power switch.

3. Adjust the pressure regulator: Set the pressure to match the level your air tool requires.

4. Operate your device: The tank will refill as you use your tool.

5. Complete proper cleanup: Turn off the compressor to drain the pressure and open the air tank drain valve to clear out condensation.

What Does an Air Compressor Do?

Air compressors provide compressed air for applications such as filling gas cylinders with high-pressure clean air, providing pressurized clean air for operating pneumatic CHINAMFG systems or tools, filling tires and a wide variety of other applications across industries like automotive, medical, food and beverage, petroleum, pharmaceutical and more.

What Do You Use an Air Compressor For?

Air compressors can be used for many personal and professional applications. A few at-home uses include:

· Blowing up balloons

· Pumping up tires for bikes and vehicles

· Inflating pool accessories and air mattresses

· Refilling deflated sports equipment

· Pressure washing

· Powering tools for sanding, polishing and other types of crafting

· Painting with an airbrush or sprayer

Many businesses rely on air compressors to accomplish work safely and efficiently. Some industries that use compressors include:

· Agriculture

· Manufacturing

· Automobiles

· Pharmaceutical

· Food and beverage

· Dental and medical

· Construction

How Much Is an Air Compressor?

Air compressors can cost anywhere from $125 to $2,000. The price of an air compressor depends on many factors, including:

· PSI and CFM: Pounds per square inch (PSI) measures how much force an air compressor has, while cubic feet per minute (CFM) measures the flow.

· Duty cycle: This percentage indicates how long the compressor can provide air during a cycle.

· Life span: Compressors can last between 15,000 to 60,000 hours, depending on their use and size.

The type of compressor you need and how much you will pay for it will depend on your industry or personal needs.

How Often Do I Need to Change the Oil in My Air Compressor?

If you have a lubricated reciprocating, rotary screw or rotary vane air compressor, you’ll need to change the oil from time to time to keep it working properly. The recommended schedule is generally 3 months, subject to the manufacturer’s recommendation. For a rotary screw compressor, you’ll want to change the oil every 4,000 to 8,000 hours depending on the type of oil employed.

Do Air Compressors Run Out of Air?

If you run a regular duty cycle with an appropriate load, you will always have the air you need. As you use your tool, the pressure switch will detect the drop in pressure and start the compressor. Once the tank has refilled to the preselected pressure point, the compressor will shut off. The pressure switch will manage this function throughout the time you’re using an air tool.

If you attach a tool with an air requirement that is too great for the tank, you run the risk of emptying your air tank and having to wait for the compressor to refill it to a usable level. Always check your air compressor’s capabilities and your tool’s required pressure before connecting them.

Do I Need an Air Dryer in Addition to My Air Compressor?

It’s often a good value for you to add an air dryer to your air compressor system, as your air compressor can put a great deal of water into the compressed air system. Your air dryer could potentially remove gallons of water each day.

How Do I Control Contaminants in My Compressed Air System?

It’s important to have an effective air filtration system to keep your compressed air clean. CHINAMFG systems can provide you with all the air filters you need to help keep your compressed air clean.

How Often Do I Need to Replace My Air Intake Filter?

Air compressors with air intake filters need to be cleaned weekly. If your filter has built up so much debris that you can’t get it completely clean, or the filter is torn, you should replace it right away.

How Do I Control the Dew Point of My Compressed Air System?

If you’re worried about hitting the dew point, a quality air dryer should be the solution.

What Is the Correct Voltage for My Air Compressor?

Usually, 110 volts is sufficient for a small compressor. Larger compressors may take as much as 460 volts.

How Do I Drain the Water From My Tank?

You can drain your tank water manually or purchase an automatic drain valve to remove the water automatically. If water is becoming a big problem, consider investing in a more appropriately-sized air dryer.

What Is the Right Type of Hose for My Air Compressor?

It depends on the air compressor, but typically, they take a 1/4″ or 3/8″ hose. Your Geso systems professional can help you match the right hose to your compressor.

Do I Need a Reciprocating Compressor or a Rotary Screw Compressor?

For most applications, a reciprocating compressor is sufficient. If you need a compressor that runs continuously day and night, you need a rotary screw compressor.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Mute: Mute
Impeller: Closed
Cooling System: Water Cooling
Lubrication Style: Oil-Free
Material: Cast Iron
Type: Multiaxial Type
Customization:
Available

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air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China factory 0.6-25 Kg/Cm2 15bar Oil Free Turbo Centrifugal Air Compressor   mini air compressorChina factory 0.6-25 Kg/Cm2 15bar Oil Free Turbo Centrifugal Air Compressor   mini air compressor
editor by CX 2024-05-16

China supplier Dww-45 10 Bar 6 Cubic Meter/Min Oil Free Screw Air Compressor For Large Industry air compressor lowes

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

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Lubrication Style: Oil-free
Cooling System: Air Cooling and Water Cooling
Power Source: AC Power
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

  • Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
  • Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

  • Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
  • Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

  • Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
  • Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
  • Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

What Is the Role of Filtration in Water-Lubricated Air Compressors?

Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:

Contaminant Removal:

  • Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
  • Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.

Protection of Components:

  • Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
  • Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.

Prevention of System Fouling:

  • Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.

Extended Equipment Lifespan:

  • Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.

Regular Maintenance and Monitoring:

  • Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
  • Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.

In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.

air compressor

What Maintenance Is Required for Water-Lubricated Air Compressors?

Maintaining water-lubricated air compressors involves several key maintenance tasks to ensure their optimal performance and longevity. Here are the maintenance requirements typically associated with water-lubricated air compressors:

  1. Regular water quality checks: It is essential to monitor the quality of the water used for lubrication in the compressor. Regular water analysis helps identify any potential contaminants, such as minerals or impurities, that may affect compressor performance or lead to corrosion. If necessary, appropriate water treatment measures should be taken to maintain the desired water quality.
  2. Drain and flush water systems: Periodically draining and flushing the water systems of the compressor helps remove any sediment, debris, or accumulated contaminants. This prevents blockages, maintains water flow, and ensures the cleanliness of the system.
  3. Inspect and clean filters: Filters in the water system, such as intake filters or water separation filters, should be inspected regularly and cleaned or replaced as needed. Clean filters help maintain proper water flow, prevent clogging, and protect internal components from damage or corrosion.
  4. Check for leaks: Regularly inspect the compressor system for any signs of water leaks. Leaks can lead to water loss, reduced lubrication performance, and potential damage to the compressor components. Any identified leaks should be promptly repaired to maintain the integrity of the system.
  5. Monitor and maintain proper water levels: Ensure that the water levels in the compressor are maintained within the recommended range. Low water levels can result in inadequate lubrication and increased friction, while high water levels may lead to excessive moisture in the system. Regularly check and adjust the water levels as necessary.
  6. Inspect and maintain cooling systems: Water-lubricated compressors often utilize water for cooling purposes. Inspect and maintain the cooling systems, such as heat exchangers or radiators, to ensure proper heat dissipation. Clean any accumulated debris or deposits that may impede cooling efficiency.
  7. Follow manufacturer guidelines: It is crucial to follow the manufacturer’s maintenance guidelines and recommendations specific to the water-lubricated air compressor model being used. These guidelines may include additional maintenance tasks or intervals that are necessary for optimal performance and warranty compliance.

Regular and proactive maintenance of water-lubricated air compressors helps ensure their reliable operation, extends their lifespan, and minimizes the risk of performance issues or component failures. It is advisable to consult the compressor’s documentation and seek guidance from the manufacturer or a qualified technician to establish a comprehensive maintenance routine specific to the equipment.

China supplier Dww-45 10 Bar 6 Cubic Meter/Min Oil Free Screw Air Compressor For Large Industry   air compressor lowesChina supplier Dww-45 10 Bar 6 Cubic Meter/Min Oil Free Screw Air Compressor For Large Industry   air compressor lowes
editor by CX 2024-05-16

China Hot selling CHINAMFG 200kw Screw Type Single Oil Free Dental Air Compressor air compressor price

Product Description

Product Description

1.Atals-Copco Air-End
Atlas-Copco Group 149years air-end research & development experience.

2.High Efficiency & Save Energy
High efficiency & energy saving intake valve,keep in lower unloading pressure and avoid large energy consumption when 

3.Easy Installation & Operation
Compressor is filled with inbrication oil before delivering. You can operate it after installing and power on.

4.Low noise & low vibration
Atlas-copco air-end, low noise & vibration.

5.Reliability & Safety
Reliability bigger cooler, lower operating temperature.

Detailed Photos

Product Parameters

LSW-8A PM-8 8 116 0.5~1.1 10 7.5 510 Air
Cooled
Belt Driven 57±2 G3/4”  —  — 800*800*1200
LSW-8A PM-10 10 145 0.4~0.9
LSW-11A PM-8 8 116 0.7~1.7 15 11 620 Air
Cooled
Direct Driven 60±2 G3/4”  —  — 1200*855*1335
LSW-11A PM-10 10 145 0.6~1.4
LSW-15A PM-8 8 116 1.0~2.3 20 15 670 Air
Cooled
Direct Driven 60±2 G3/4”  —  — 1200*855*1335
LSW-15A PM-10 10 145 0.9~2.0
LSW-18.5A PM-8 8 116 1.2~3.0 25 18.5 730 Air
Cooled
Direct Driven 63±2 G1”  —  — 1400*1571*1340
LSW-18.5A PM-10 10 145 1.0~2.6
LSW-22A PM-8 8 116 1.5~3.6 30 22 780 Air
Cooled
Direct Driven 63±2 G1”  —  — 1400*1571*1340
LSW-22A PM-10 10 145 1.3~3.0
LSW-30A PM -8 8 116 2.1~5.1 40 30 1150 Air
Cooled
Direct Driven 66±2 G1-1/4”  —  — 1650*1180*1505
LSW-30A PM-10 10 145 1.8~4.3
LSW-37A PM-8 8 116 2.6~6.4 50 37 1200 Air
Cooled
Direct Driven 66±2 G1-1/4”  —  — 1650*1180*1505
LSW-37A PM-10 10 145 2.2~5.4
LSW-45W PM-8 8 116 3.3~8.2 60 45 1490 Water
Cooled
Direct Driven 68±2 G2” G1-1/2” 10 1800*1360*1670
LSW-45W PM-10 10 145 2.8~7.0
LSW-55W PM-8 8 116 4.0~10 75 55 1570 Water
Cooled
Direct Driven 69±2 G2” G1-1/2” 12 1800*1360*1670
LSW-55W PM-10 10 145 3.4~8.5
LSW-75W PM-8 8 116 5.2~13.0 75 55 1750 Water
Cooled
Direct Driven 69±2 G2” G1-1/2” 18 1800*1360*1670
LSW-75W PM-10 10 145 4.4~11.1
LSW-90W PM-8 8 116 6.9~17.2 120 90 2450 Water
Cooled
Direct Driven 73±2 G2-1/2” G1-1/2” 20 2200*1550*1800
LSW-90W PM-10 10 145 5.9~14.6
LSW-110W PM-8 8 116 8.2~20.3 150 110 2580 Water
Cooled
Direct Driven 75±2 G2-1/2” G2” 24 2200*1550*1800
LSW-110W PM-10 10 145 7.0~17.3
LSW-132W PM-8 8 116 9.7~24.1 180 132 2700 Water
Cooled
Direct Driven 75±2 G2-1/2” G2” 30 2700*1550*1800
LSW-132W PM-10 10 145 8.2~20.5
LSW-160W PM-8 8 116 11.3~28.2 210 160 3900 Water
Cooled
Direct Driven 77±2 G3” G3” 35 3000*1800*2100
LSW-160W PM-10 10 145 9.6~24.0
LSW-185W PM-8 8 116 12.9~32.1 240 185 4050 Water
Cooled
Direct Driven 77±2 G3” G3” 38 3000*1800*2100
LSV180W PM-10 10 145 11.0~27.3
LSW-200W PM-8 8 116 13.8~34.5 270 200 4200 Water
Cooled
Direct Driven 78±2 G4” G4” 42 3000*1800*2100
LSW-200W PM-10 10 145 11.7~29.3
LSW-220W PM-8 8 116 15.5~38.6 295 220 4400 Water
Cooled
Direct Driven 79±2 G4” G4” 47 3100*1850*2100
LSW-220W PM-10 10 145 13.2~32.8
LSW-250W PM-8 8 116 17.1~42.6 340 250 4800 Water
Cooled
Direct Driven 79±2 G4” G4” 53 3100*1850*2100
LSW-250W PM-10 10 145 14.5~36.2

Company Profile

FAQ

Q1: Are you a manufacturer or trading company?
A1: Xihu (West Lake) Dis.in is professional screw air compressor factory located in HangZhou, China, CHINAMFG is Xihu (West Lake) Dis.in overseas market sales representative.

Q2: Xihu (West Lake) Dis.in is real member of Atlas-copco group?
A2: Yes, in 2571, Sweden Atlas-copco 100% acquired Xihu (West Lake) Dis.in.

Q3: Xihu (West Lake) Dis.in air-end from Atlas-copco?
A3: Yes, Xihu (West Lake) Dis.in LS/LSV, LOH, LSH and CS series air compressors all use Atlas Copco’s air-end.

Q4: What’s your delivery time?
A4: about 10-20days after you confirm the order, other voltage pls contact with us.

Q5: How long is your air compressor warranty?
A5: One year for the whole machine since leave our factory. 

Q6: What’s the payment term?
A6:We accept T/T, LC at sight, Paypal etc.
Also we accept USD, RMB, JPY, EUR, HKD, GBP, CHF, KRW.

Q7: What’s the Min. Order requirement?
A7: 1unit

Q8: What service you can support?
A8: We offer after-sales service, custom service, production view service and one-stop service.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Installation Type: Stationary Type
Type: Single Screw Compressor
Model: Lsw200W Pm-10
Power: 200kw/ 270HP
Samples:
US$ 80517/unit
1 unit(Min.Order)

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Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

  • Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
  • Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

  • Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
  • Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

  • Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
  • Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
  • Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China Hot selling CHINAMFG 200kw Screw Type Single Oil Free Dental Air Compressor   air compressor priceChina Hot selling CHINAMFG 200kw Screw Type Single Oil Free Dental Air Compressor   air compressor price
editor by CX 2024-05-16

China OEM Stationary Type Modern 0il Screw Less Air Manufacturers Oil Free Compressor with Good Service with Best Sales

Product Description

If you are interested in any of our

FAQ

1   What trade terms do we provide? What kind of settlement currency do we offer?

Trade term :CIF ,CFR ,FOB,Ex-Works 
As far Our business traded in Dollars ,Euros and RMB .

2   How long is our delivery?

Our standard delivery time is 30-40 days after confirmation order & receiving recipets for standard compressors, for the other non standard requirement will be discussed case by case.

3   What is the voltage of the compressor?

The available voltage include 380V/50HZ/3Phase, 400V/50HZ/3P, 415V/50HZ/3P, 220V/60HZ/3P, 380V/60HZ/3P, 440V/60HZ/3P. At the same time we provide other voltage  according to customer requirement.

4  Can our compressor run in high temperature environment? What is the working temperature range for our machine?

Yes ,our machine would run in high temperature environment ,until now our products have been sold to many countries which would meet high temperature in summer ,such like Iraq, Saudi Arabia, Egypt, Algeria, etc. 
Work temperature range :1-45 ºC(33.8ºF-113ºF)

5  What’s the min. Order requirement ?

Min. Order requirement is 1PCS. 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

|

air compressor

What are the advantages of using an air compressor in construction?

Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:

  • Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
  • Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
  • Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
  • Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
  • Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
  • Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
  • Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.

It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.

In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China OEM Stationary Type Modern 0il Screw Less Air Manufacturers Oil Free Compressor with Good Service   with Best SalesChina OEM Stationary Type Modern 0il Screw Less Air Manufacturers Oil Free Compressor with Good Service   with Best Sales
editor by CX 2024-05-15

China Good quality QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 22kw arb air compressor

Product Description

Lead Time

Product Description

TR-22VA/W 0.8-1.25Mpa 8-12.5Bar 0.85-3.7m3/min 22KW air compressor oil free screw scroll China

Specifications
 

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of 
cooling water

Quantity of

lubricating

water

Dimension Weight

Air

outlet

 Inlet water

32ºC 

L*W*H
Mpa M3/min KW DB  T/H L mm KG
TR-08VA/W 0.8 0.35-1.17 7.5 57 3/4″ 2 10 8.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/set(s)
1 set(s)(Min.Order)

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Request Sample

air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

How Do You Troubleshoot Common Problems with Water-Lubrication Systems?

When encountering common problems with water-lubrication systems, it is essential to follow a systematic troubleshooting approach. Here’s a detailed explanation of the steps involved in troubleshooting common issues with water-lubrication systems:

Step 1: Identify the Problem:

The first step is to identify the specific problem or symptom that is affecting the water-lubrication system. Common problems may include inadequate lubrication, water leaks, abnormal noises, or reduced system performance. Understanding the specific issue will help in determining the appropriate troubleshooting steps.

Step 2: Check Water Supply:

Verify that there is a proper water supply to the system. Ensure that the water source is connected and flowing adequately. Check for any obstructions or restrictions in the water lines that may be affecting the water flow to the lubrication system.

Step 3: Inspect Water Filters and Strainers:

Water filters and strainers are used in water-lubrication systems to remove debris and impurities from the water. Inspect these filters and strainers for clogs or blockages that may be hindering the water flow. Clean or replace the filters as necessary to ensure proper water filtration.

Step 4: Verify Water Pressure:

Check the water pressure within the system to ensure it falls within the recommended range. Low water pressure can result in inadequate lubrication, while high water pressure can cause leaks or damage to the system. Use a pressure gauge to measure the water pressure and adjust it if necessary according to the manufacturer’s guidelines.

Step 5: Examine Water-Lubrication Components:

Closely inspect the various components of the water-lubrication system, including the water pump, distribution lines, lubrication points, and seals. Look for signs of wear, damage, or misalignment that may be contributing to the problem. Tighten loose connections and replace any damaged or worn-out components as needed.

Step 6: Check for Air in the System:

Air trapped within the water-lubrication system can affect its performance. Bleed the system to remove any trapped air. Follow the manufacturer’s instructions for bleeding air from the system, which typically involves opening specific valves or vents until a steady flow of water is achieved.

Step 7: Inspect Cooling Mechanisms:

Water-lubrication systems often incorporate cooling mechanisms, such as heat exchangers or radiators, to dissipate excess heat. Inspect these cooling components for blockages, corrosion, or leaks that may be compromising their effectiveness. Clean or repair the cooling mechanisms as necessary to ensure proper heat dissipation.

Step 8: Consult Manufacturer Documentation:

If the troubleshooting steps above do not resolve the problem, refer to the manufacturer’s documentation, such as the user manual or technical specifications. These resources may provide specific troubleshooting guidelines, diagnostics, or additional maintenance procedures for the water-lubrication system.

Step 9: Seek Professional Assistance:

If the problem persists or if the troubleshooting steps are beyond your expertise, it is advisable to seek professional assistance. Contact the manufacturer’s technical support or consult a qualified technician with experience in water-lubrication systems. They can provide expert guidance and assistance in resolving complex issues.

By following these troubleshooting steps, you can effectively identify and address common problems encountered in water-lubrication systems, ensuring optimal performance and reliability.

air compressor

How Is Water Quality Crucial for the Performance of These Compressors?

Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:

  1. Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
  2. Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
  3. Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
  4. Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
  5. System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.

To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.

China Good quality QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 22kw   arb air compressorChina Good quality QA 30% Power Saving Air Compressor Professional Industrial Single Screw Compressors Oil Free High Efficiency Compressor 8-12.5bar 22kw   arb air compressor
editor by CX 2024-05-15

China supplier CHINAMFG Medical Silent Oilless Piston Oil-Free Dental Oil Free Air Compressor 32L 38L lowes air compressor

Product Description

Q1: Warranty terms of your machine?
A1: One year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.

Q7: What’s your factory’s production capacity?
A7: About 2000 units per month.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Spare Parts
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Duplex Arrangement
Cylinder Position: Horizontal
Customization:
Available

|

air compressor

What Is the Role of Water Separators in Water-Lubricated Compressors?

In water-lubricated compressors, water separators play a crucial role in maintaining the integrity and performance of the compressed air system. Here’s a detailed explanation of their role:

Water separators, also known as moisture separators or condensate separators, are components within the compressed air system that are specifically designed to remove water or moisture from the compressed air stream. They help ensure that the compressed air remains dry and free from excessive moisture, which can cause various issues in the system and downstream equipment.

The primary role of water separators in water-lubricated compressors is to separate and remove water that is present in the compressed air due to the compression process and condensation. Here’s how they accomplish this:

  1. Condensate Separation: During the compression of air, moisture present in the air is compressed along with the air molecules. As the compressed air cools down after the compression stage, the moisture condenses into liquid form. Water separators are designed to efficiently separate this condensate from the compressed air stream, preventing it from entering downstream equipment, pipelines, or end-use applications.
  2. Gravity and Centrifugal Separation: Water separators utilize various separation principles to separate the condensate from the compressed air. Gravity-based separators rely on the difference in density between the water droplets and the compressed air to allow the water to settle at the bottom of the separator, where it can be drained out. Centrifugal separators use centrifugal force to spin the air and water mixture, causing the water droplets to be thrown outwards and collected in a separate chamber.
  3. Coalescing and Filtration: Water separators often incorporate coalescing and filtration mechanisms to enhance their efficiency. Coalescing filters are used to capture and merge small water droplets into larger droplets, making it easier for the separator to separate them from the compressed air. Filtration elements, such as fine mesh or media, may be incorporated to remove any remaining water droplets or particulate matter that could potentially pass through the separator.
  4. Automatic Drainage: To ensure continuous and efficient operation, water separators are equipped with automatic drain valves. These valves periodically or on demand, expel the collected condensate from the separator. Automatic drainage prevents the accumulation of water in the separator, which can lead to reduced separation efficiency, increased pressure drop, and potential damage to downstream equipment.

By effectively removing water and moisture from the compressed air stream, water separators help prevent issues such as corrosion, clogging, freezing, and degradation of pneumatic equipment and processes. They contribute to maintaining the quality and reliability of the compressed air system while protecting downstream components and applications from the negative effects of moisture.

It is important to note that proper sizing, installation, and maintenance of water separators are essential to ensure their optimal performance. Regular inspection and maintenance of the separators, including draining the collected condensate, replacing filtration elements, and checking for any leaks or malfunctions, are necessary to ensure the efficient operation of water-lubricated compressors and the overall compressed air system.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China supplier CHINAMFG Medical Silent Oilless Piston Oil-Free Dental Oil Free Air Compressor 32L 38L   lowes air compressorChina supplier CHINAMFG Medical Silent Oilless Piston Oil-Free Dental Oil Free Air Compressor 32L 38L   lowes air compressor
editor by CX 2024-05-15

China factory Oil Free Water Cooled Direct Drive/Belt Piston Booster Air Compressor best air compressor

Product Description

Product Description

Oil Free Piston Compressor 
Oil-free technology, the packing parts should be oil-free lubrication, because this ensures the purity of the medium when it works. Crankshaft, connecting rod and crosshead parts are splash lubricated, so as to ensure the reliability of movement and ensure the cleanliness of gas. The vertical double-cylinder structure is adopted, which makes the whole machine smaller in volume, more compact and reasonable in structure, and has the characteristics of small volume, light weight, stable operation, low noise, simple structure, convenient operation, safety and reliability, selling well in China, and exported to Russia, Southeast Asia, South America and Switzerland…

Product Parameters

Specifications
Medium gas mixture Quantity 1
inlet pressure      1bar Inlet temperature ºC 20
Discharge pressure     7bar    
Volume flow    Nm3/h 100 Exhaust temperature (after cooling)ºC ≤100
Model ZW-0.9/1-7 Compressed series 2
Type Z Cylinders quantity 2
    Piston stroke       mm  
speed of crankshaft     r/min 740 Voltage V 380
Cooling-down By water transmission Direct-drive
Shaft power     KW 11 Motor speed     r/min 720
Motor YBX3-180L-8  BIIBT4
Dimension mmXmmXmm 2000*1300*1200mm Unit weight    1100KG
lubricating system Crankshaft connecting rod  crosshead Oil lubrication
  Cylinder and filler Oil-free
Material of the contact with the gas Cylinder cover, pipeline 3Cr13
Fuselage and crankshaft HT250 ,45
valve stainless steel
Supply of material scope compressor main engine
explosion-proof motor 1.
water cooler
inlet gas-liquid separator
safety valve
shared chassis
belts
pipeline components
random spare parts
anchor bolts
technical documents
Oil removal filter
Non-explosion proof control cabinet

 

Company Profile

HangZhou CHINAMFG Industry Co.,Ltd covers an area of nearly 30,000 square meters, plant area of 20,000 square meters, with more than 50 sets of sophisticated equipment, the current annual output of 500 sets of compressor, the production scale in the industry in the international leading, with hydrogenfilling and hydrogenation station compressor delivery ability in1month at the fastest. Compressor products exported to the United States, Russia, India, Australia, Indonesia, Vietnam, Thailand, Singapore, North Korea, South Africa, East Timor, the United Arab Emirates and China ZheJiang and other countries andregions.

Users use live

FAQ

Q1: If you are factory or trade company?
We are manufacturer with more than 20 years.

Q2: What is your delivery time?
We promise 90 days once deposit paid and workshop drawings confirmed. 

Q3: What is your payment terms?
We accept TT and L/C at sight.

Q4: What is your packing ?
Standard export.

Q5: Can you provide OEM design?
Yes, we can, we are factory under ourself R&D team, so custom regulator is welcome.

Q6: What is your MOQ?
Our MOQ is 1pcs.

Q7: What is your advantage with other competitors?
We are factory with excellent equipment and high quality control system, and our factory price is more competitive, fast
shipment with high quality, our service is also best with 24 hours on line for fast reply your requestments.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-free
Cooling System: Water Cooling
Cylinder Arrangement: Duplex Arrangement
Cylinder Position: Horizontal
Structure Type: Open Type
Compress Level: Double-Stage
Customization:
Available

|

air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China factory Oil Free Water Cooled Direct Drive/Belt Piston Booster Air Compressor   best air compressorChina factory Oil Free Water Cooled Direct Drive/Belt Piston Booster Air Compressor   best air compressor
editor by CX 2024-05-15

China Custom Best Price 61HP Oil Free AC Power Screw Air Compressor for General Industrial small air compressor

Product Description

 

Product Description

Our Advantages

 

ZIQI Oil Free Water Lubricant Screw Air Compressor Advantages:

 

1. 100% oil-free , good reliability
There is no oil in the water-lubricated screw body, which will not cause oil pollution of the compressed air. It belongs to a
completely oil-free screw air compressor. Dry-type oil-free machine bearings, gearboxes, and intercoolers require oil to
participate in lubrication and sealing. The high temperature of the unit can easily cause oil leakage to pollute the compressed air. It is a semi-oil-free compressor.

2. Isothermal compression, high efficiency, no flammable, explosive, etc.
The operating temperature of the oil-free screw machine does not exceed 50ºC, and the gas does not expand to save energy by more than 15%. The exhaust temperature of the semi-oil-free screw machine is above 180ºC. The high temperature makes the bearing, screw, body, and sealing material have a very short service life and must be expensive. s material. The volatilization of lubricating oil at high temperatures can cause fires and explosions.

3. Power saving: water-lubricated compressor is 1 of the lower energy consumption of oil-free machines in the world.
CHINAMFG air dry oil-free air compressor 90KW, nameplate capacity 12.50m?/min (10bar), water-jet all oil-free air compressor 90KW, the actual measured air volume is 14.52m?/min (10bar), the displacement has increased by 16%, This means that users save 16% of electricity. According to the calculation based on running 24 hours a day and the electricity cost of 1.0 yuan/kWh, each unit can save 1.26 million yuan in electricity costs for 10 years.

4. The compression temperature is relatively low, the host has a long life, the maintenance cost is relatively low, and the
trouble-free operation cycle is long.The main engine of the water-jet all-oil-free compressor has a general warranty of 5 years and a design life of more than 25 years. Low maintenance costs are a reliable choice for formal enterprises to focus on energy management and reduce product costs.

5. Simple maintenance and no worries

It is as simple as a “water pump” to ensure no worries.

6.Dry
The water content in compressed air is low. All compressors produce 100% saturated water vapor. The pressure dew point of water-injected and oil-free compressed air is less than 40 degrees Celsius. Actually, it contains less water, and a lot of water in the air will be discharged. .

 

Motor Air pressure Air Flowing Motor power Dimension Weight
mpa bar psi m3/min cfm hp kw L(mm)*W(mm)*H(mm) kgs
OF-11A 0.7 7 102 1.6 56 15 11 1100mm*800mm*1000mm 500
0.8 8 116 1.5 53
1 10 145 1.3 46
OF-15A 0.8 8 116 1.8 64 20 15 1130mm*900mm*1571mm 550
OF-18.5A 0.7 7 102 3.1 109 25 18.5 1400mm*1000mm*1200mm 600
0.8 8 116 2.8 99
1 10 145 2.5 88
OF-22A 0.7 7 102 3.7 131 30 22 1400mm*1000mm*1200mm 655
0.8 8 116 3.4 120
1 10 145 3 106
OF-30A 0.7 7 102 5.2 184 41 30 1920mm*1170mm*1320mm 1150
0.8 8 116 4.7 166
1 10 145 4.3 152
OF-37A 0.7 7 102 6.1 215 50 37 1920mm*1170mm*1320mm 1200
0.8 8 116 5.6 198
1 10 145 5 177
OF-45A 0.7 7 102 7.5 265 61 45 1920mm*1170mm*1320mm 1320
0.8 8 116 6.8 240
1 10 145 6 212
OF-55A 0.7 7 102 10 353 75 55 1930mm*1320mm*1535mm 1520
0.8 8 116 9 318
1 10 145 7.8 275
OF-75A 0.7 7 102 13 459 102 75 1930mm*1320mm*1535mm 1620
0.8 8 116 12 424
1 10 145 10 353
OF-90A 0.7 7 102 15.5 547 122 90 1930mm*1320mm*1535mm 1800
0.8 8 116 14 494
1 10 145 12.5 441
OF-110A 0.7 7 102 20 706 150 110 2150mm*1600mm*1680mm 3100
0.8 8 116 18 636
1 10 145 16 565
OF-132A 0.7 7 102 25 883 179 132 2150mm*1600mm*1680mm 3250
0.8 8 116 23 812
1 10 145 20 706
OF-160W 0.7 7 102 27 953 217 160 2860mm*1500mm*1750mm 4500
0.8 8 116 25.5 900
1 10 145 24 847
OF-185W 0.7 7 102 30 1059 251 185 2860mm*1500mm*1750mm 4500
0.8 8 116 28 989
1 10 145 25 883
OF-200W 0.7 7 102 36 1271 272 200 2860mm*1500mm*1750mm 4500
0.8 8 116 33 1165
1 10 145 27 953

*For more model,please contact the salesman person.
 

Packaging & Shipping

 

 

Company Profile

 

Certifications

 

FAQ

 

Are you manufacturer?
ZIQI: Yes,we are professional air compressor manufacturer over 10 years and our factory located in ZheJiang .
How long is your air compressor warranty?
ZIQI: For 1 year.
Do you provide After- sales service parts?
ZIQI: Of course, We could provide easy- consumable spares.
How long could your air compressor be used?
ZIQI: Generally, more than 10 years.
How about your price?
ZIQI: Based on high quality, Our price is very competitive in this market all over the world.
How about your customer service?
ZIQI: For email, we could reply our customers’ emails within 2 hours.
Do you support OEM?
ZIQI: YES, and we also provide multiple models to select.

How to get quicker quotation?

When you send us inquiry, please confirm below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

  • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
  • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
  • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
  • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
  • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?

When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:

Initial Investment:

  • Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.

Lubrication System Maintenance:

  • Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
  • Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.

Component Lifespan and Replacement:

  • Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.

Corrosion Prevention:

  • Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.

Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.

air compressor

Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?

Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:

  1. Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
  2. Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
  3. Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
  4. Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
  5. Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
  6. Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.

Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.

China Custom Best Price 61HP Oil Free AC Power Screw Air Compressor for General Industrial   small air compressor China Custom Best Price 61HP Oil Free AC Power Screw Air Compressor for General Industrial   small air compressor
editor by CX 2024-05-14

China wholesaler Frequency Conversion Air Compressor Machine Electric Silent Oil Free Air Compressor Machine Double Bw Air Compressor Machine mini air compressor

Product Description

SPECIFICATION
Model

Pressure

MPa

Flow rate

m³/min

Power

Kw/HP

Noise

dB(A)

Cooling capacity

T/H

Oiling

L

Outlet Dia

G

Weight

Kg

BW-8WA

BW-8WW

0.8 1.05 7.5/10 57 2 10 3/4 360
1.0 0.8

BW-11WA

BW-11WW

0.8 1.72 11/15 60 2.5 26 1 420
1.0 1.42

BW-15WA

BW-15WW

0.8 2.25 15/20 60 3.5 26 1 520
1.0 1.92

BW-18WA

BW-18WW

0.8 3.0 18.5/25 63 4 30 1 670
1.0 2.2

BW-22WA

BW-22WW

0.8 3.65 22/30 63 5 30 1 690
1.0 3.0

BW-30WA

BW-30WW

0.8 5.0 30/40 63 7 40 11/2 840
1.0 3.9

BW-37WA

BW-37WW

0.8 6.3 37/50 66 9 40 11/2 960
1.0 5.33

BW-45WA

BW-45WW

0.8 7.8 45/60 68 10 90 11/2 1080
1.0 6.3

BW-55WA

BW-55WW

0.8 10.1 55/75 69 12 100 11/2 1180
1.0 7.9

 1,Are you manufacturer?
BW: Yes, we are professional air compressor manufacturer over 15 years and our factory is located in ZheJiang .

2,How long is your air compressor warranty?
BW: Air end for 2 years,other for 1 year.

3,Do you provide After- sales service parts?
BW: Of course, We could provide easy- consumable spares.

4,How long could your air compressor be used?
BW: Generally, more than 20 years.

5,How about your price?
BW: Based on high quality, Our price is very competitive in this market all over the world.

6,How about your customer service?
BW: For email, we could reply our customers’ emails within 2 hours.

7,Do you support OEM?
BW: YES, and we also provide multiple models to select. How to get quicker quotation?When you send us inquiry, please confirm

Below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.

This information is helpful for us to check suitable equipment solution and quotation quickly

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1year
Warranty: 1year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How Do Water-Lubricated Air Compressors Impact Compressed Air Quality?

Water-lubricated air compressors can have an impact on the quality of the compressed air they produce. Here’s a detailed explanation of how water-lubricated air compressors can affect compressed air quality:

Moisture Content:

  • Condensation: Water-lubricated compressors introduce moisture into the compressed air system. During the compression process, as the air cools downstream, moisture can condense and accumulate. This moisture can lead to issues such as corrosion, rust, and contamination of downstream equipment or processes.
  • Water Carryover: If the compressor’s water separation mechanisms are not efficient or if there are malfunctions in the water removal systems, water droplets or mist may carry over into the compressed air. This can negatively impact the quality of the compressed air and introduce moisture-related issues downstream.

Contamination:

  • Oil Contamination: In some water-lubricated compressors, there is a potential for oil to mix with the water used for lubrication. If oil and water emulsify or if there are leaks in the compressor system, oil contamination may occur. Oil-contaminated compressed air can have adverse effects on downstream processes, equipment, and products. It can lead to contamination, reduced performance of pneumatic components, and potential health and safety concerns.
  • Particulate Contamination: Water-lubricated compressors can introduce particulate matter, such as sediment, debris, or rust, into the compressed air system. This can occur if the water supply or water treatment systems are not adequately filtered or maintained. Particulate contamination can clog or damage pneumatic equipment, affect product quality, and cause operational issues in downstream applications.

Preventive Measures:

  • Water Separation: Water-lubricated compressors employ various water separation mechanisms to remove moisture from the compressed air. This includes moisture separators, water traps, or coalescing filters that are specifically designed to capture and remove water droplets or mist from the compressed air stream. Regular maintenance and inspection of these separation systems are necessary to ensure their proper functioning.
  • Air Treatment: Additional air treatment components, such as air dryers or desiccant systems, can be installed downstream of water-lubricated compressors to further reduce moisture content in the compressed air. These systems help to remove moisture that may have carried over from the compressor and ensure that the compressed air meets the required dryness standards for specific applications.
  • Proper Maintenance: Regular maintenance of water-lubricated compressors is essential to minimize the potential impact on compressed air quality. This includes routine inspection, cleaning, and replacement of filters, lubrication systems, and water separation components. Addressing any leaks, malfunctioning components, or system issues promptly can help maintain the integrity of the compressed air and prevent contamination or excessive moisture levels.

By implementing appropriate water separation mechanisms, air treatment systems, and maintenance practices, the impact of water-lubricated air compressors on compressed air quality can be minimized. It is important to consider the specific requirements of the application and follow industry standards and guidelines to ensure the desired compressed air quality is achieved.

air compressor

Can Water-Lubricated Compressors Be Integrated into Existing Systems?

Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:

Space and Compatibility:

  • Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
  • Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.

Water Supply:

  • Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
  • Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.

Installation and Configuration:

  • Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
  • Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.

System Performance and Optimization:

  • System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
  • System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.

Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

Water-Lubricated Air Compressors Oil-Lubricated Air Compressors
Lubrication Method Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China wholesaler Frequency Conversion Air Compressor Machine Electric Silent Oil Free Air Compressor Machine Double Bw Air Compressor Machine   mini air compressorChina wholesaler Frequency Conversion Air Compressor Machine Electric Silent Oil Free Air Compressor Machine Double Bw Air Compressor Machine   mini air compressor
editor by CX 2024-05-14