Tag Archives: 55kw screw air compressor

China Hot selling 7.5kw 15kw 22kw 30kw 37kw 45kw 55kw 75kw High Quality IP65 Motor 10-100HP Oil Cooling Pm VSD Rotary Screw Air Compressor with CE with Hot selling

Product Description

High Quality IP65 Motor 10-100HP, 7.5kw-75kw Oil Cooling PM VSD Rotary Screw Air Compressor with CE for General Industry

COMPANY PROFILE

Wan CHINAMFG Compressor (ZheJiang ) Co.,Ltd located in ZheJiang Xihu (West Lake) Dis. industrial zone, which is a professional manufacturer Factory always
has been committed to the R&D of permanent magnet variable frequency screw air compressors, reached the national standard. Our products in-
clude integrated, split permanent magnet variable frequency screw air compressor series, non-inductive permanent magnet variable-frequency
screw air compressor series, integrated oil motor permanent magnet variable frequency screw air compressor series, low-pressure permanent
magnet variable frequency screw air compressor series, two-stage compression permanent magnet variable frequency screw air compressor
series, refrigerated dryer series, adsorption dryer series, high-efficiency precision filter series , air tank series , etc.
We have more than 1 hundred distributors in China. Products have been exported to Europe, North America, Southeast Asia and the Middle
East for many years, also occupy a large part of the domestic market, and the sales volumn is still growing year by year. For many years, Wan
CHINAMFG has become a trusted supplier of screw air compressors with rich experience and continuous innovative technology.

WORKSHOP
  EXHIBITIONS

  PROJECT CASES

  100+ DISTRIBUTORS

  PACKAGING STYLE

   SHIPPING

   CERTIFICATES

Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)

2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
 
High Efficiency PM Motor and Energy Saving
*With the high-performance permanent magnet material, PM motor won’t lose magnetism even under 120°c and can run for more than 15 years.
*No motor bearing: permanent magnet rotors is installed directly on the stretch out shaft of Male rotor. This structure doesn’t have the bearing and eliminates the motor bearing fault. 
*Comparing to normal variable speed motor, the permanent magnet synchronous motor performs with even better energy efficiency. Especially in the low-speed condition, it can still maintain a high motor efficiency.

SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.

FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.

Q:  Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity

Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, otherpayment terms also can be discussed based on our cooperation.

Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspectthe completely goods before shipping.

Q:  If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.

Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory

Thank you very much for viewing this page, and wish you a nice day!

Contacts: Jenny 
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Video Technical Support
Warranty: 1 Year for Complete Machine, 2 Years for Airend
Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How are air compressors used in the food and beverage industry?

Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:

1. Packaging and Filling:

Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.

2. Cleaning and Sanitization:

Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.

3. Cooling and Refrigeration:

In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.

4. Aeration and Mixing:

Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.

5. Pneumatic Conveying:

In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.

6. Quality Control and Testing:

Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.

7. Air Agitation:

In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.

It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.

By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.

air compressor

Can air compressors be integrated into automated systems?

Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

Pneumatic Automation:

Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

Control and Regulation:

In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

Sequential Operations:

Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

Energy Efficiency:

Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

Monitoring and Diagnostics:

Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China Hot selling 7.5kw 15kw 22kw 30kw 37kw 45kw 55kw 75kw High Quality IP65 Motor 10-100HP Oil Cooling Pm VSD Rotary Screw Air Compressor with CE   with Hot sellingChina Hot selling 7.5kw 15kw 22kw 30kw 37kw 45kw 55kw 75kw High Quality IP65 Motor 10-100HP Oil Cooling Pm VSD Rotary Screw Air Compressor with CE   with Hot selling
editor by CX 2024-04-27

China Custom Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce with Good quality

Product Description

 

Model LGPM-10HP LGPM-15HP LGPM-20HP LGPM-30HP LGPM-50HP LGPM-60HP
Motor Power(KW) 7.5 11 15 22 37 45
Capacity/Pressure
(m3/min/MPa)
1.2/0.7 1.71/0.7 2.3/0.7 3.8/0.7 6.4/0.7 8.5/0.7
1.1/0.8 1.65/0.8 2.25/0.8 3.6/0.8 6.2/0.8 8.0/0.8
0.9/1.0 1.32/1.0 1.8/1.0 3.0/1.0 5.6/1.0 7.5/1.0
0.8/1.2 1.1/1.2 1.6/1.2 2.6/1.2 5.0/1.2 7.0/1.2
LubricLGPMing oil(L) 12 16 16 22 26 26
Noise db(A) 60-70±2 60-70±2 60-70±2 60-70±2 60-70±2 60-70±2
Length(mm) 780 1050 1050 1300 1470 1460
Width(mm) 600 700 700 850 1000 1000
Height(mm) 1571 1150 1150 1100 1380 1380
Weight(Kg) 215 335 335 465 630 825
 
Model LGPM-75HP LGPM-100HP LGPM-125HP LGPM-150HP LGPM-175HP LGPM-200HP
Motor Power(KW) 55 75 90 110 132 160
Capacity/Pressure
(m3/min/MPa)
10.5/0.7 13.2/0.7 16.2/0.7 21.0/0.7 24.6/0.7 31.0/0.7
10.0/0.8 13.0/0.8 15.8/0.8 20.0/0.8 23.0/0.8 30.0/0.8
8.5/1.0 10.9/1.0 14.0/1.0 18.0/1.0 21.0/1.0 26.0/1.0
7.6/1.2 9.8/1.2 12.8/1.2 16.0/1.2 18.8/1.2 22.0/1.2
LubricLGPMing oil(L) 54 54 72 90 90 90
Noise db(A) 70-76±2 70-76±2 70-76±2 70-76±2 70-76±2 70-76±2
Length(mm) 1900 1900 1900 2571 2571 2360
Width(mm) 1250 1250 1250 1590 1590 1610
Height(mm) 1600 1600 1600 1810 1810 1860
Weight(Kg) 1130 1230 1325 1520 1710 185

ZheJiang Compressor Import & Export Co.,Ltd. is located in the logistics capital of China, 1 of the important
birthplaces of Chinese civilization-HangZhou, ZheJiang Province.
With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and remowed in the industry.
We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , one step ahead ambition .
With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s
own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .
We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation .
Choosing ZheJiang Compressor Import & Export Co.,Ltd.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

 

RFQ:

Q1: Are you factory or trade company?
A1: We are factory. Please check Our Company Profile.

Q2: What the exactly address of your factory?
A2: Xihu (West Lake) Dis. Innovation Park, Zaoyuan Town, HangZhou, ZheJiang , China

Q3: Warranty terms of your machine?
A3: 18 months warranty for the machine,technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes.

Q5: How long will you take to arrange production?
A5: Deliver standard goods within 30days, Other customized goods is TBD.

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Oil-less
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

Are There Regulations Governing the Use of Water-Lubricated Air Compressors?

When it comes to the use of water-lubricated air compressors, there are several regulations and standards that govern their operation and ensure compliance with safety, environmental, and performance requirements. Here’s a detailed explanation of the regulations related to water-lubricated air compressors:

1. Occupational Safety and Health Administration (OSHA) Regulations:

OSHA is a regulatory agency in the United States that sets and enforces workplace safety and health standards. While OSHA does not have specific regulations solely dedicated to water-lubricated air compressors, they have general regulations that apply to all types of air compressors. These regulations include requirements for safe operation, maintenance, and guarding of equipment to protect workers from hazards such as electrical shocks, mechanical injuries, and exposure to hazardous substances.

2. Environmental Protection Agency (EPA) Regulations:

The EPA is responsible for implementing and enforcing environmental regulations in the United States. Although there are no specific regulations for water-lubricated air compressors, the EPA has regulations that govern the discharge of water and other substances into the environment. If the water-lubricated compressor system involves the use of cooling water or generates wastewater, it may be subject to regulations related to water pollution control, water treatment, and proper disposal of wastewater.

3. International Organization for Standardization (ISO) Standards:

The ISO develops international standards that provide guidelines and requirements for various industries and technologies. ISO 8573 is a standard that addresses the quality of compressed air used in different applications. This standard sets limits and specifications for various contaminants in compressed air, including water content. Water-lubricated air compressors need to comply with the requirements of ISO 8573 to ensure the produced compressed air meets the desired quality standards.

4. Manufacturer Guidelines and Recommendations:

In addition to regulatory requirements, it is essential to follow the guidelines and recommendations provided by the manufacturers of water-lubricated air compressors. Manufacturers typically provide instructions for installation, operation, maintenance, and safety precautions specific to their equipment. Adhering to these guidelines is crucial to ensure the safe and proper functioning of the equipment and to maintain warranty coverage.

It’s important to note that the specific regulations and standards governing water-lubricated air compressors may vary depending on the country or region. Therefore, it is advisable to consult the relevant regulatory agencies, industry organizations, and local authorities to ensure compliance with applicable regulations and standards in a particular jurisdiction.

By complying with the relevant regulations, standards, and manufacturer guidelines, users of water-lubricated air compressors can ensure the safe and efficient operation of their equipment while minimizing any potential environmental impacts.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China Custom Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce   with Good qualityChina Custom Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with Ce   with Good quality
editor by CX 2024-04-09

China factory 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 55kw 75HP 4bar 12v air compressor

Product Description

Lead Time

Product Description

TR55WL 0.4Mpa 4Bar 13.5m3/min 55KW screw type energy-saving low pressure oil free air compressor

Specifications
 

Model Maximum working Pressure FAD Motor Power Noise Pipe diameters of cooling water in and out Quantity of  Quantity of lubricating water Dimension Weight Air outlet
cooling water
 Inlet water L*W*H
32ºC 
Mpa M3/min KW/HP DB  T/H L mm KG
TR30A/WL 0.4 6.7 30/40 66 1 1/2″ 7 50 1650*1180*1505(A)
15.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

Package Delivery

 

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 86800/set(s)
1 set(s)(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How Do You Ensure Proper Water Lubrication in Air Compressors?

Proper water lubrication in air compressors is essential for maintaining their performance, efficiency, and longevity. Here’s a detailed explanation of how to ensure proper water lubrication:

  1. Use High-Quality Water: Start by using high-quality water for lubrication. Ideally, the water should be clean, free from impurities, and have the appropriate chemical composition. Impurities or contaminants in the water can lead to increased wear, corrosion, and blockages in the compressor. Water treatment or filtration systems may be necessary to ensure the desired water quality.
  2. Monitor Water Supply: Ensure a consistent and adequate water supply to the compressor. Monitor the flow rate and pressure of the water supply to ensure it meets the requirements of the compressor’s lubrication system. Insufficient water flow can lead to inadequate lubrication, increased friction, and potential damage to the compressor components.
  3. Implement Proper Water Cooling: Compressed air generates heat during the compression process, and effective cooling is crucial to maintain safe operating temperatures and proper water lubrication. Ensure that the cooling mechanisms, such as water jackets or external cooling systems, are properly designed and sized to provide adequate cooling capacity. Monitor and control the water temperature to prevent overheating and ensure optimal lubrication.
  4. Optimize Water Distribution: Proper water distribution within the compressor is essential for effective lubrication. Ensure that the water is evenly distributed to all the necessary lubrication points, such as the bearings or other moving parts. Proper design and installation of water distribution systems, including pipes, fittings, and nozzles, are important to achieve uniform water distribution and prevent any dry spots or inadequate lubrication.
  5. Regular Maintenance: Implement a regular maintenance schedule for the water lubrication system. This includes periodic inspection and cleaning of water filters, strainers, or screens to prevent clogging and maintain proper water flow. Check for any leaks or malfunctions in the water distribution system and promptly address them. Regularly monitor water quality and perform any necessary water treatment or filtration to maintain optimal lubrication conditions.
  6. Follow Manufacturer Guidelines: Always follow the manufacturer’s guidelines and recommendations for water lubrication. Manufacturers provide specific instructions regarding water quality, flow rates, cooling requirements, and maintenance procedures for their compressors. Adhering to these guidelines ensures that the compressor operates within its intended parameters and maintains proper water lubrication.

By following these practices, you can ensure proper water lubrication in air compressors, promoting efficient operation, minimizing wear and tear, and extending the lifespan of the equipment. Regular monitoring, maintenance, and adherence to manufacturer guidelines are crucial to optimize water lubrication and overall compressor performance.

air compressor

How Are Water-Lubricated Air Compressors Used in Automotive Applications?

Water-lubricated air compressors find various applications in the automotive industry. Here’s a detailed explanation of how they are used in automotive applications:

Tire Inflation:

  • Service Stations: Water-lubricated air compressors are commonly used in automotive service stations for tire inflation. They provide a reliable source of compressed air for quickly and efficiently inflating tires to the recommended pressure. The water lubrication system in these compressors helps to reduce friction and wear on internal components, ensuring smooth operation and extended lifespan.
  • Tire Shops: Tire shops often utilize water-lubricated air compressors as part of their tire service equipment. These compressors can supply compressed air for tire inflation, tire mounting and demounting machines, and other pneumatic tools used in tire service and maintenance.

Painting and Finishing:

  • Spray Painting: Water-lubricated air compressors are also used in automotive painting and finishing processes. Compressed air is used to power spray guns that apply paint or coatings to vehicles during the painting process. The water lubrication system helps maintain the cleanliness of the compressor and prevents oil contamination, ensuring high-quality paint finishes.
  • Sanding and Polishing: Compressed air is often used for sanding and polishing automotive surfaces. Water-lubricated air compressors provide a reliable source of compressed air for pneumatic sanders, polishers, and other air-powered tools used in automotive surface preparation and refinishing.

Brake and Suspension Systems:

  • Brake Bleeding: Water-lubricated air compressors can be used during brake bleeding procedures in automotive repair and maintenance. Compressed air is used to purge air bubbles from the brake system, ensuring optimal brake performance and pedal feel. The water lubrication system helps maintain the purity of the compressed air, preventing contamination that could affect the brake system’s functionality.
  • Suspension Systems: Air suspension systems in vehicles often rely on compressed air for operation. Water-lubricated air compressors provide a continuous supply of clean and lubricated compressed air for inflating and maintaining the air springs or airbags used in vehicle suspensions.

Diagnostic and Testing Equipment:

  • Diagnostic Tools: Water-lubricated air compressors are utilized in automotive diagnostic and testing equipment. Compressed air is used to operate pneumatic diagnostic tools, such as vacuum testers, pressure gauges, and leak detectors, that help diagnose and troubleshoot various vehicle systems.
  • Testing and Calibration: Automotive testing and calibration equipment, such as dynamometers and emission testing devices, often require a source of compressed air. Water-lubricated air compressors supply the necessary compressed air for precise and accurate testing of vehicle performance, emissions, and other parameters.

Overall, water-lubricated air compressors play a significant role in various automotive applications, including tire inflation, painting and finishing, brake and suspension systems, and diagnostic and testing equipment. Their use helps ensure efficient and reliable operation, improved productivity, and high-quality results in automotive service, repair, and manufacturing processes.

air compressor

How does a water lubrication system work in air compressors?

A water lubrication system in air compressors is designed to provide lubrication and cooling to the internal components of the compressor using water as the lubricant. This system offers an alternative to traditional oil lubrication systems and has specific advantages in certain applications. Here’s a detailed explanation of how a water lubrication system works in air compressors:

1. Water Injection:

In a water lubrication system, a controlled amount of water is injected into the compression chamber of the air compressor. This can be achieved through various methods, such as direct injection or atomization of water droplets.

2. Lubrication:

As the compressed air is generated, the injected water serves as a lubricant for the internal components of the compressor. The water forms a thin film on the surfaces, reducing friction and wear between the moving parts. This lubrication helps to improve the efficiency and lifespan of the compressor.

3. Cooling:

The water injected into the compression chamber also acts as a cooling medium. As the air is compressed, heat is generated, and the injected water absorbs some of this heat. The water carries away the heat, preventing excessive temperature rise and maintaining optimal operating conditions for the compressor.

4. Separation and Filtration:

After serving its lubrication and cooling purposes, the water needs to be separated from the compressed air. The compressed air and water mixture pass through a separator or filtration system, which separates the water from the compressed air. This can involve mechanisms such as centrifugal force, gravity separation, or filtration media.

5. Water Treatment:

In water lubrication systems, proper water treatment is essential to maintain the quality and performance of the system. Water filtration and purification processes are employed to remove impurities, contaminants, and any solid particles present in the water. This ensures that the injected water is clean and free from any substances that could potentially harm the compressor or the downstream air system.

6. Recirculation or Discharge:

Depending on the specific design of the water lubrication system, the separated water can be recirculated back into the system for reuse or discharged from the compressor. Recirculation systems involve the treatment and filtration of the water before reintroducing it into the compression chamber. Discharge systems, on the other hand, may involve further treatment or disposal of the water in an environmentally responsible manner.

By utilizing a water lubrication system, air compressors can benefit from reduced oil consumption, improved air quality, and enhanced energy efficiency. These systems are commonly employed in industries where oil contamination must be avoided, such as food processing, pharmaceutical manufacturing, and electronics production.

China factory 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 55kw 75HP 4bar   12v air compressorChina factory 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 55kw 75HP 4bar   12v air compressor
editor by CX 2024-02-07

China Professional 55kw 8bar 12m3/Min Double-Stage Portable Electric Screw Air Compressor Used for Mining air compressor for sale

Product Description

Industrial Heavy Duty Portable Electric 55KW 8Bar Double-stage
Screw Air Compressor 

Parameters of CHINAMFG Electric Portable Screw Compressor
Power  Air end Pressure (Bar) Air flow Voltage size(mm) weight (KG)
22KW single-stage 8 3.6m3/min 380V or customized 1730*900*1280 630
30KW single-stage 8 5m3/min 380V or customized 1730*900*1280 750
37KW single-stage 8 6.3m3/min 380V or customized 1730*900*1280 780
55KW double-stage 8 12m3/min 380V or customized 2700*1700*1900 1500
75KW single-stage 8 12.5m3/min 380V or customized 2700*1700*1900 1500
75KW double-stage 8 16m3/min 380V or customized 3100*1600*2100 1900
90KW single-stage 8 15.5m3/min 380V or customized 2100*1700*1900 1600
90KW single-stage 14.5 12m3/min 380V or customized 2100*1700*1900 2200
90KW double-stage 8 19.5m3/min 380V or customized 3100*1600*2100 2100
90KW double-stage 17 11.5m3/min 380V or customized 3100*1600*2100 2100
110KW single-stage 8 19.5m3/min 380V or customized 3100*1600*2100 2300
110KW single-stage 15 15m3/min 380V or customized 3100*1600*2100 2200
110KW double-stage 8 24.5m3/min 380V or customized 3300*1700*2300 3700
110KW double-stage 17 15m3/min 380V or customized 3300*1700*2300 3500
132KW single-stage 8 22.5m3/min 380V or customized 3100*1600*2100 2400
132KW single-stage 13 19m3/min 380V or customized 3100*1600*2100 2400
132KW single-stage 17 14.5m3/min 380V or customized 3100*1600*2100 2300
132KW double-stage 8 27m3/min 380V or customized 3300*1700*2300 3800
132KW double-stage 17 19m3/min 380V or customized 3300*1700*2300 3900
160KW single-stage 8 27.7m3/min 380V or customized 3400*1800*2300 3300
160KW double-stage 8 31.5m3/min 380V or customized 3600*2000*2500 3900
185KW single-stage 8 30m3/min 380V or customized 3400*1800*2300 3500
185KW double-stage 8 35.5m3/min 380V or customized 3600*2000*2500 4000

Specializing in CHINAMFG for over 15years

ZheJiang Compressor Import & Export Co.,Ltd  is a company integrating air compressor production and trade. located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province.

With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and remowed in the industry,We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition .

With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .

We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation .

Choosing KOMPRESSOR compressor is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

FAQ

Q1: Are you factory or trade company?
A1: We are a company integrating air compressor production and trade. Please check Our Company Profile.

Q2: What the exactly address of your factory?
A2: Room 1016, Building 1, IEC international Enterprise Center , Liuqing Street, LHangZhou District , HangZhou , ZheJiang

Q3: Warranty terms of your machine?
A3: 18 months warranty for the machine,technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes.

Q5: How long will you take to arrange production?
A5: Deliver standard goods within 30days, Other customized goods is TBD.

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

Can air compressors be used for automotive applications?

Yes, air compressors can be used for various automotive applications and are commonly found in automotive repair shops, garages, and even in some vehicles. Here are some automotive applications where air compressors are frequently utilized:

1. Tire Inflation: Air compressors are commonly used to inflate tires in automotive applications. They provide a convenient and efficient way to inflate tires to the recommended pressure, ensuring optimal tire performance, fuel efficiency, and safety.

2. Air Tools: Air compressors power a wide range of pneumatic tools used in automotive repair and maintenance. These tools include impact wrenches, ratchet wrenches, air hammers, pneumatic drills, and sanders. Air-powered tools are favored for their high torque and power-to-weight ratio, making them suitable for heavy-duty automotive tasks.

3. Spray Painting: Air compressors are commonly used in automotive painting applications. They power airbrushes and spray guns that are used to apply paint, primer, and clear coats. Air compressors provide the necessary air pressure to atomize the paint and deliver a smooth and even finish.

4. Brake System Maintenance: Air compressors play a crucial role in maintaining and diagnosing automotive brake systems. They are used to pressurize the brake lines, allowing for proper bleeding of the system and detection of leaks or faults.

5. Suspension Systems: Some automotive suspension systems, such as air suspensions, rely on air compressors to maintain the desired air pressure in the suspension components. The compressor inflates or deflates the suspension as needed to provide a comfortable ride and optimal handling.

6. Cleaning and Dusting: Air compressors are used for cleaning automotive parts, blowing away dust and debris, and drying surfaces. They provide a high-pressure stream of air that effectively cleans hard-to-reach areas.

7. Air Conditioning Systems: Air compressors are a key component in automotive air conditioning systems. They compress and circulate refrigerant, allowing the system to cool and dehumidify the air inside the vehicle.

When using air compressors for automotive applications, it’s important to consider the specific requirements of the task at hand. Ensure that the air compressor has the necessary pressure and capacity to meet the demands of the application. Additionally, use appropriate air hoses, fittings, and tools that are compatible with the compressor’s output.

Overall, air compressors are versatile and valuable tools in the automotive industry, providing efficient power sources for a wide range of applications, from tire inflation to powering pneumatic tools and supporting various automotive systems.

China Professional 55kw 8bar 12m3/Min Double-Stage Portable Electric Screw Air Compressor Used for Mining   air compressor for saleChina Professional 55kw 8bar 12m3/Min Double-Stage Portable Electric Screw Air Compressor Used for Mining   air compressor for sale
editor by CX 2024-02-05

China OEM Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13 Bar with CE with Good quality

Product Description

Electric Silent Oil Free 7.5KW 15KW 22KW 37KW 55KW 90KW 110KW 160KW 200KW 315KW Screw Air Compressor 7bar-13 bar With CE

 

Main Features:

1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.

2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.

3.  With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.

Oil FilterGood Quality filters ensure longer working life and save the maintenance time and cost.

Stainless Steel Hoses: High and low temperature resistant, high pressure resistant. 

Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.

Air End: Imported DLOL air end, advanced profile design. 

Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.

Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment. 

Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.

Technical parameters:

Our workshop:

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After-sales Service: Free Spare Parts
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

Can Water-Lubricated Air Compressors Be Used in Cold Climates?

Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:

Freezing of Water:

  • Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
  • Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.

Protection and Insulation:

  • Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
  • Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.

Alternative Lubrication Methods:

  • Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.

By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

What is a water lubrication air compressor?

A water lubrication air compressor, also known as a water-injected air compressor, is a type of compressor that utilizes water as a lubricant and cooling medium in its operation. Unlike traditional air compressors that rely on oil for lubrication, water lubrication air compressors offer specific advantages and are commonly used in certain applications. Here’s an overview of how water lubrication air compressors work and their key characteristics:

Working Principle:

In a water lubrication air compressor, the compression process involves injecting a controlled amount of water into the compression chamber. The water acts as a lubricant and cooling agent, ensuring smooth operation and preventing excessive heat buildup. As the air is compressed, the water lubricates the internal components, reducing friction and wear.

Advantages:

1. Reduced Environmental Impact: One of the significant advantages of water lubrication air compressors is their reduced environmental impact. These compressors eliminate the need for oil lubrication, resulting in lower oil consumption and the elimination of oil-related contamination risks. This makes them a more environmentally friendly option, particularly in applications where oil contamination must be avoided, such as in food processing or pharmaceutical industries.

2. Enhanced Air Quality: Water lubrication air compressors produce cleaner compressed air compared to oil-lubricated compressors. The absence of oil in the compression process eliminates the risk of oil carryover into the air system. This is essential in applications where clean and oil-free compressed air is required, such as in electronics manufacturing or spray painting.

3. Improved Energy Efficiency: Water lubrication air compressors can offer improved energy efficiency compared to oil-lubricated compressors. The water injected during the compression process helps in cooling the air, reducing the energy required for subsequent cooling and drying processes. This can lead to energy savings and lower operating costs.

4. Lower Maintenance Requirements: Water lubrication air compressors generally have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means no oil changes or oil filter replacements, simplifying maintenance tasks and reducing costs. However, regular checks and maintenance of the water filtration system are necessary to ensure the water quality and prevent any potential contamination issues.

Applications:

Water lubrication air compressors are commonly used in applications where clean and oil-free compressed air is critical. Some typical applications include:

  • Food and beverage processing
  • Pharmaceutical manufacturing
  • Electronics manufacturing
  • Spray painting and coating
  • Laboratories and research facilities
  • Dental offices

These compressors provide a reliable and environmentally friendly solution for industries and applications that require high-quality compressed air without oil contamination.

China OEM Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13 Bar with CE   with Good qualityChina OEM Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13 Bar with CE   with Good quality
editor by CX 2024-02-03

China Best Sales 22kw 30kw 37kw 55kw Popular Oil Free Water Lubrication Screw Air Compressor for Electronics Industry with Great quality

Product Description

Product Description

In response to market requirements, CHINAMFG company has launched oil-free screw air compressors, which are classified into oil-free piston machines, oil-free water-lubricated screw air compressors, and dry oil-free air compressors. There are many products. Welcome to consult.

Our advantages

1. Imported top-grade main machine, as the third generation product of state-of -the art brand the world, with asymmetrical 5:6 tooth rotor, is provided with outstanding performance and high efficiency far beyond other similar-type brand.

 

2. Full-intellectual control system and LCD screen, with self-diagnosis and protection devices, remote control and multi-host interlocking control, realizing unattended and high-tech operation.

 

3. Y series three-phase asynchronous motor special for compressor, imported World famous brand bearing, F-level insulation, IP54 especially suitable for long-term use, safe and reliable.

 

4 .Imported oil filter, oil gas separation filter element, ternary separation, ensure oil content less than 0.001ppm, the trunk adopts metal pipe, safe for long -term operation without leakage or deformation, the V type drive belt is imported from Germany, and has a service life more than10000hous.

 

5.Air volume auto intelligent control, auto shutdown after over long idle run, ensure over 25% of energy saving.
 

6.Valve-free oil system design, achieving a safer and more reliable operation of the whole machine, main machine adopts imported special compressor oil, reducing leakage inside and outside the compressor, improving efficiency of main machine and prolonging service life.

Product Parameters

 

Water lubricated 100% oil-free air compressor
Compresor de aire 100% exento de aceite lubricado con agua
Model
Modelo
Working Pressure Air Delivery Motor Power Dimension(mm) Weight(kg) Output pipe Diameter
psig bar cfm m3/min kw/hp L W H
ZW-7A 100 7 38.8 1.1 7.5/10 1300 800 1300 500 3/4″
116 8 35.3 1
145 10 30 0.85
181 12.5 24.7 0.7
ZW-11A 100 7 63.6 1.8 11/15/ 1300 800 1300 540 1″
116 8 58.3 1.65
145 10 53 1.5
181 12.5 45.9 1.3
ZW-15A 100 7 84.7 2.4 15/20 1620 1004 1410 650 1″
116 8 77.7 2.2
145 10 74.2 2.1
181 12.5 63.6 1.8
ZW-18A 100 7 109.5 3.1 18.5/25 1600 910 1350 840 1″
116 8 102.4 2.9
145 10 95.3 2.7
181 12.5 81.2 2.3
ZW-22A 100 7 134.2 3.8 22/30 1450 1000 1560 870 1″
116 8 127.1 3.6
145 10 113 3.2
181 12.5 88.3 2.5
ZW-30A 100 7 187.1 5.3 30/40 1950 1050 1432 980 11/4″
116 8 176.6 5
145 10 151.8 4.3
181 12.5 127.1 3.6
ZW-37A 100 7 233 6.6 37/50 1700 1100 1630 1000 11/4″
116 8 218.9 6.2
145 10 201.3 5.7
181 12.5 162.4 4.6
ZW-45A 100 7 282.5 8 45/60 2150 1300 1590 1060 11/2″
116 8 271.9 7.7
145 10 243.6 6.9
181 12.5 211.9 6
ZW-55A 100 7 370.8 10.5 55/75 2200 1400 1540 1250 2″
116 8 346 9.8
145 10 307.2 8.7
181 12.5 257.8 7.3
ZW-75A 100 7 480.2 13.6 75/100 2400 1450 1740 1480 2″
116 8 459 13
145 10 409.6 11.6
ZW-90A 100 7 572 16.2 90/120 2550 1400 1605 2030 DN50
116 8 547.3 15.5
145 10 494.3 14

Detailed Photos

Brief Introduction of screw air compressor:
Air end Germany Technology. 30 Years Designed Lifetime
Motor Efficiency Class Ultraefficient/IE3/IE4 as per your required
Motor Protection Class IP23/IP54/IP55 or as per your required (100% rare earth permanent magnet motor)
Inverter Chinese No. 1 Inverter or Denmark Inverter Can Save 30% Energy
Warranty 5 Years for The Air End, and 2 Years for The Whole
Voltage 380V/3PH/50HZ/60HZ,   220V/3PH/50HZ/60HZ,   400V/3PH/50HZ/60HZ,   440V/3PH/50HZ/60HZ,   415V/3PH/50HZ/60HZ,   230V/3PH/50HZ/60HZ,  220V/1PH/60HZ/  dual voltage is also ok
Delivery time  7-15 days
Certificate CE/SGS/ISO9001/ASME
After-sales service we have our professional after-sales technician to instruct the installation of the whole screw air compressor

Main configuration

1 Motor- Germany

2 screw(air end)- Germany

3 Oil filter- Germany

4 Solenoid valve- Japan
5 Combination valve- Austria

6 AC contactor- Germany

7 Gas cooler- HangZhou, China

8 Oil cooler- HangZhou, China

9 Pressure controller- Japan

 

We offer free pipe and valves for installation and installation diagram

 

Company Profile

Brief introduction of factory:
1. our factory was established in 1985 which is specilized in manufacturing various types of air compressor and accessories. 
2. our factory accept OEM air compressor power from 5.5kw to 315kw, 5hp to 355hp ;  
3. Our products are exported to 132 countries and regions around the world;  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available
Promises Every Machine Will Run Well More Than 15 years

Recommended Products

CHINAMFG provides customers with one-stop purchasing to meet any customer needs.
In addition to variable frequency air compressors, direct driven screw air compressors, integrated air compressors, oil-free screw air compressors, we also have dryers and air receiver tank and other post-processing equipment.
Is a professional air treatment expert;)

Customer feedback

1.we have 30+ years professinal experience to producation and service, 
2. not only give you air compressor, also support air compressor system solution ,
3. 1 to 1 service help you solve question quickly.

After Sales Service

1. Reply in 24 hours.
2. Providing professional solutions.
3. Every product will be tested before the delivery.
4. Delivery on time and excellent after-sales service.
5. High quality, reliable price.

Shipment :

FAQ

1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in HangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.

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After-sales Service: Support Online and Local Service
Warranty: 2 Year for The Screw and 1 Year for The Whole Mach
Lubrication Style: Lubricated
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Industries Commonly Use Water-Lubricated Air Compressors?

Water-lubricated air compressors find applications in various industries where specific operating conditions or regulatory requirements make them a preferred choice. Here are some industries that commonly utilize water-lubricated air compressors:

  • Food and Beverage: Water-lubricated compressors are often used in the food and beverage industry due to their ability to provide clean, oil-free compressed air. Compressed air is widely used in food processing and packaging applications, such as pneumatic conveying, product mixing, bottle blowing, and food packaging. Water-lubricated compressors help maintain product purity, prevent oil contamination, and comply with stringent food safety standards.
  • Pharmaceutical and Healthcare: The pharmaceutical and healthcare industries have strict requirements for compressed air quality, especially in applications where compressed air comes into direct contact with pharmaceutical products or is used in critical medical equipment. Water-lubricated compressors offer a viable solution by providing lubrication without the risk of oil contamination. They are commonly used for processes such as air agitation, medical device manufacturing, and laboratory applications.
  • Electronics and Semiconductors: In electronics and semiconductor manufacturing, where sensitive components and cleanroom environments are involved, oil-free compressed air is essential. Water-lubricated compressors can provide the required level of air purity without introducing oil particles or vapors that could contaminate the electronics or semiconductor production processes. They are used in applications such as chip manufacturing, circuit board assembly, and cleanroom air supply.
  • Textile and Garment: Water-lubricated compressors are utilized in the textile and garment industry, where the presence of oil can negatively impact the quality and appearance of fabrics or garments. Compressed air is widely used in textile machinery for tasks such as spinning, weaving, and air jet looms. Water-lubricated compressors ensure oil-free air supply, preventing oil stains or contamination that could affect the final textile or garment products.
  • Environmental and Wastewater Treatment: Water-lubricated compressors are also employed in environmental and wastewater treatment applications. These compressors help supply air for aeration processes in wastewater treatment plants, where air is introduced into the treatment tanks to facilitate the growth of beneficial bacteria for biological treatment. Water-lubricated compressors provide oil-free compressed air, ensuring the purity and effectiveness of the treatment process.

While the industries mentioned above commonly use water-lubricated air compressors, it is important to note that these compressors may also find applications in other sectors where oil-free, contamination-free compressed air is required for specific processes or environmental considerations.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

Advantages of Using Water as a Lubricant in Air Compressors

Water can be used as a lubricant in air compressors, offering several advantages over traditional lubricants such as oils or synthetic lubricants. Here are some of the advantages:

  1. Cost-effective: Water is a readily available and inexpensive resource, making it a cost-effective lubricant option for air compressors. Compared to oils or synthetic lubricants, water is significantly cheaper, which can result in cost savings for businesses and industries that heavily rely on air compressors.
  2. Environmentally friendly: Water is a non-toxic and environmentally friendly lubricant. It does not contain harmful chemicals or pollutants that can contribute to air or water pollution. Using water as a lubricant in air compressors reduces the risk of contamination and minimizes the environmental impact associated with traditional lubricants.
  3. Improved heat dissipation: Water has excellent heat transfer properties. It can absorb and dissipate heat more efficiently compared to oils or synthetic lubricants. Air compressors generate heat during operation, and using water as a lubricant helps to dissipate this heat effectively, preventing overheating and prolonging the lifespan of the compressor.
  4. Reduced fire hazard: Compared to oils or synthetic lubricants, water has a significantly higher flash point, which means it is less likely to ignite or contribute to fire hazards. This fire-resistant property of water makes it a safer lubricant choice, especially in environments where fire safety is a concern.
  5. Lower maintenance requirements: Water does not leave behind sticky residues or deposits, as some oils or synthetic lubricants might. This characteristic reduces the maintenance requirements of air compressors. It simplifies the cleaning process and reduces the frequency of lubricant changes, resulting in reduced downtime and maintenance costs.

Overall, using water as a lubricant in air compressors can offer significant advantages in terms of cost-effectiveness, environmental friendliness, heat dissipation, fire safety, and maintenance requirements.

China Best Sales 22kw 30kw 37kw 55kw Popular Oil Free Water Lubrication Screw Air Compressor for Electronics Industry   with Great qualityChina Best Sales 22kw 30kw 37kw 55kw Popular Oil Free Water Lubrication Screw Air Compressor for Electronics Industry   with Great quality
editor by CX 2023-12-22