Product Description
Product Description
About company:
HangZhou Shangyang Trading Co., Ltd. is a foreign trade technology enterprise focusing on providing air compressor products. The company has obvious advantages in the whole industry in terms of technical strength, business communication ability and quality control.
The company’s products mainly include air compressor, welding machine, cleaning machine, water pump, motor, etc., sold to more than 80 countries and regions around the world; And long-term for Europe, North and South America and other CHINAMFG brands and end sellers to provide high-quality air compressor products; The cooperation with these customers enables the company’s products to meet the technical and quality requirements of the mainstream markets in Europe and America.
Main Features:
1.Heavy cast iron body: heavy load, long stroke, low fuel consumption, low noise
2.Cylinder: made of high-grade cast iron, strength, good lubricity, wall by the fine honing, wear-resistant, durable
3.Piston ring: good elasticity, excellent wear resistance, low oil consumption, not easy to make the valve group carbon deposition and loss of oil to burn the crankshaft and connecting rod.
4.The crankshaft, connecting rod, piston: well balanced, wear resistance, high strength, smooth running balance.
5.Pressure cast iron pump, can be adapted to use large horsepower;
6.Customers could choose different type of compressor pump with different size of air tank or different motor power
Services:
| before sales | 1.24 hours online service . 2.Any inquiries will be replied within 12 hours. 3.Offer professional machine details and information. 4.Technology knowledge share . |
| on sale |
1.Protect the client payment security . more better. |
| after sales |
1.Fast delivery and test and adjust machine working well before delivery. |
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| After-sales Service: | Overseas Third-Party Support Available |
|---|---|
| Warranty: | 0ne Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Duplex Arrangement |
| Cylinder Position: | Vertical |
| Customization: |
Available
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2024-05-17
China high quality CHINAMFG 8bar 115psi Electric Car Air Compressor 3HP 150L Oil Free Industrial Compressors air compressor for car
Product Description
FIXTEC 8Bar 115Psi Electric Car Air Compressor 3HP 150L Oil Free Industrial Compressors
Main Products
View more products,you can click product keywords…
| Main Products | ||
| Power Tools | Bench Tools | Accessories |
| Hand Tools | Air Tools | Water Pumps |
| Welding Machine | Generators | PPE |
Product Description
EBIC Tools is established in 2003, with rich experience in tools business, FIXTEC is our registered brand. One-stop tools station, including full line of power tools, hand tools, bench tools, air tools, welding machine, water pumps, generators, garden tools and power tools accessories etc.
|
Model NO. |
FAC31501 |
|
Certificate |
CE/ROHS/GS |
|
Sample/OEM |
Available |
|
Voltage |
220V-50HZ |
|
Rated power |
2.2KW (3HP) |
|
No load speed |
1050rpm |
|
Tank volume |
150L(26.3Gal) |
|
Work pressure |
8bar(115psi) |
|
Cylinder |
Φ65*2 |
|
Air Delivery(L/MIN,C.F.M) |
250L/MIN |
|
Package |
Carton Size: 130*48*89.5cm Qty/CTN: 1PC NW./GW. : 82kg/87kg |
Recommended products
Customer Evaluation
Company Profile
FAQ
FIXTEC team is based in China to support global marketing and we are looking for local distributors as our long term partners,Welcome to contact us!
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| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Samples: |
US$ 272.2/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What Are the Key Components of a Water-Lubrication System in Compressors?
A water-lubrication system in compressors typically consists of several key components that work together to provide lubrication and cooling to the compressor. Here’s a detailed explanation of the key components of a water-lubrication system in compressors:
Water Supply:
- Water Source: The water-lubrication system requires a water source that provides clean and suitable water for lubrication. The water can be sourced from various places such as municipal water supply, well water, or treated water from a dedicated water treatment system.
- Water Inlet: The water inlet is the entry point where water enters the compressor’s lubrication system. It may include valves, filters, or other components to regulate and control the water flow.
Lubrication System:
- Water Jackets: Water jackets are channels or passages built into the compressor’s housing or cylinder walls. These jackets allow water to circulate and come into direct contact with the compressor’s moving parts, providing lubrication and cooling. The water jackets help dissipate heat generated during compression and prevent excessive temperatures that could damage the compressor.
- Water Pump: The water pump is responsible for circulating water through the water jackets and the entire lubrication system. It provides the necessary pressure to ensure adequate water flow and distribution to the compressor’s components.
- Flow Control Devices: Flow control devices, such as valves or flow restrictors, are often included in the water-lubrication system to regulate and control the water flow rate. These devices help maintain optimal water pressure and flow throughout the system, ensuring effective lubrication and cooling.
- Water Filters: Water filters are used to remove impurities, sediment, or debris from the water before it enters the lubrication system. They help prevent blockages, protect the compressor’s components from damage, and maintain the quality of the water used for lubrication.
- Water Separator: A water separator is a component that removes excess water, moisture, or condensate from the compressed air. It ensures that the compressed air leaving the compressor is dry and free from excess water content, preventing potential issues such as corrosion or contamination downstream.
Control and Monitoring:
- Temperature Sensors: Temperature sensors are used to monitor the temperature of the water and the compressor components. They provide feedback to the control system, allowing for adjustments in water flow or cooling measures if required to maintain optimal operating conditions.
- Pressure Sensors: Pressure sensors are employed to monitor the water pressure within the lubrication system. They help ensure that the water flow and pressure are within the desired range, allowing for proper lubrication and cooling of the compressor.
- Control System: A control system, which may include a combination of sensors, valves, and controllers, is responsible for regulating and maintaining the operation of the water-lubrication system. It can monitor various parameters, such as temperature, pressure, and flow, and make adjustments as needed to ensure efficient and safe operation.
Regular maintenance, inspection, and monitoring of the key components of the water-lubrication system are essential to ensure its proper functioning and to prevent any issues that could affect the performance and longevity of the compressor.
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What Is the Role of Filtration in Water-Lubricated Air Compressors?
Filtration plays a crucial role in water-lubricated air compressors, serving several important purposes. Here’s a detailed explanation of the role of filtration in water-lubricated air compressors:
Contaminant Removal:
- Particle Filtration: Filtration systems in water-lubricated air compressors are designed to remove particles and contaminants from the water. These can include sediment, rust, debris, and other solid particles that may be present in the water supply. Removing these contaminants is essential to prevent blockages, clogging, and damage to the compressor components.
- Oil Removal: In some cases, water used in compressors may contain traces of oil or hydrocarbons. Filtration systems can also help remove oil and hydrocarbon contaminants from the water, ensuring that the lubrication system remains clean and effective.
Protection of Components:
- Lubrication System: Filtration prevents contaminants from reaching the lubrication system of water-lubricated air compressors. This helps maintain the cleanliness and integrity of the lubricant, ensuring optimal lubrication performance and minimizing wear on the compressor’s moving parts. Clean and filtered water can enhance the efficiency and lifespan of the compressor’s lubrication system.
- Heat Exchangers and Cooling Systems: Water-lubricated compressors often rely on heat exchangers and cooling systems to regulate the temperature of the compressed air and the compressor itself. Filtration helps protect these components by preventing the accumulation of debris and contaminants that can hinder heat transfer and reduce the cooling efficiency. Clean water free from particles and contaminants promotes effective heat exchange and cooling.
Prevention of System Fouling:
- Scaling and Deposits: Filtration systems also help prevent scaling and deposits that can occur when water with high mineral content or hardness is used. These deposits can accumulate on the internal surfaces of the compressor, heat exchangers, or other components, reducing their efficiency and potentially causing operational issues. By removing impurities and controlling mineral content, filtration minimizes the risk of scaling and deposits.
Extended Equipment Lifespan:
- Component Protection: By effectively removing contaminants, filtration systems contribute to the protection and longevity of water-lubricated air compressor components. Clean and filtered water reduces the risk of component wear, corrosion, fouling, and blockages, ultimately extending the lifespan of the compressor and reducing maintenance and replacement costs.
Regular Maintenance and Monitoring:
- Filter Replacement: Filtration systems require regular maintenance, including the replacement or cleaning of filters. The frequency of filter replacement depends on factors such as water quality, usage conditions, and the specific requirements of the compressor manufacturer. Regular maintenance ensures that the filtration system continues to effectively remove contaminants and protect the compressor components.
- Monitoring Water Quality: Alongside filtration, monitoring the quality of the water used in water-lubricated compressors is essential. This can involve periodic water analysis, measurement of key parameters such as pH or conductivity, and visual inspections. Monitoring helps identify any changes in water quality or potential issues with the filtration system, allowing for timely maintenance or corrective actions.
In summary, filtration plays a critical role in water-lubricated air compressors by removing contaminants, protecting components, preventing system fouling, and extending equipment lifespan. By maintaining clean and filtered water, filtration systems contribute to the efficient operation, reliability, and longevity of water-lubricated compressors.
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Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2024-04-17
China high quality CHINAMFG 3HP 50liters Best Portable Air Compressor air compressor price
Product Description
SINCE 1988
ZHangZhouG CHINAMFG PUMP INDUSTRY CO.,LTD.
Product Description
Xinya 50L CE Direct Driven Oil Lubricated Air Compressor
Oil lubricated, low maintenance operation.
Equipped with pressure regulator, pressure gauge, quick connect air outlet, safety valve, on/off switch.
Fully automatic control system aims at operation convenience, safety and reliability.
CE, ROHS, ISO9001 certificated.
| Model | Voltage | Power | Cylinder | Speed | Theoretic Displacement |
Pressure | Tank | Stator Size | |
| V/ph | Kw | HP | mm*n | r.p.m. | L/min | bar/psi | L | mm*pcs | |
| XYV3050 | 230/1 | 2.2 | 3 | ¢47*2 | 2850 | 356 | 8/115 | 50 | ¢145*180 |
Electric direct driven oil-free air compressors
1.induction motor-127 volt and 230 volt
2.motor with thermal protection system
3.aluminum cylinder head and crankcase for better heat dissipation
4.durable cast iron cylinder
5.aluminum piston and high alloy piston rings for high loading
6.easy-open drain valve
7.pressure switch with cut-in/cut-off pressure settings
8.regulator with gauge to show pressure
9.quick connector is available
10.carry hand for easy moving
11.plastic coating tank
Detailed Photos
Application
Packaging & Shipping
For Model: XYBM24
Natural carton packing with foam protector
1PCS/CTN
Including:air filter,breather,wheel,bolt,foot pad
Carton size:62*26*62cm
660pcs/40HQ
Similar products
Company Profile
Excellent Manufacturer
Established in 1988,ZHangZhoug CHINAMFG Pump Industry Co.,Ltd.Has been dedicated to the technology research,production-manufacturing,and marketing of air compressors,water pump and solar pumps.
We are ZHangZhoug key private enterprise and pioneering backbone enterprise. We have the most advanced technology in both production and management. We have a very powerful Research& Development team. We carry on strict monitoring and control to products by many kinds of advanced apparatus with third-party qualified laboratory.Welcome to inquiry!
Certifications
Exhibitions
FAQ
Q: Are you manufacturer or trading factory?
A: We are factory, located in HangZhou pump industry zone.
Q: What is your MOQ?
A:
| Product | ready good | Customized goods |
| Vibration pump | 1pc/model | 1000pcs/model |
| Solar pump | 1pc/model | 50pcs/model |
| Direct-driven air compressor | 1pc/model | 100pcs/model |
| Belt-driven air compressor | 1pc/model | mixed model for 1*40HQ |
| Oil free air compressor | 1pc/model | 100pcs/model |
| Air pump | 1pc/model | 100pcs/model |
Q: May OEM?
A: OK, pls provide your logo design files when PI is comfirmed.
Q: May I buy 1pc sample first? And How long?
A: Of course, we support sampling order, especially for new customers.
Ready goods, within 3 working days; Customized goods, 15-45 days.
Q: What is your Payment terms?
A: Sample: 100% payment in advance
Official order: 30% deposit TT and 70% balance against BL copy
Q: What about the warranty?
A: one-year quality guarantee policy. Money refunded if any quality issues come up.
Q: Where is the landing port?
A: HangZhou port, China.
If ZheJiang or other port, pls inform us in advance.
Q: May I visit your factory? Where?
A: Welcome to ZHangZhoug CHINAMFG Pump Industry Co.,ltd
Address: DaXi Pump Industrial Zone, DaXi Town, WenLing City, ZheJiang Province, China.
Nearest railway station: 1. HangZhou station, 2. HangZhou station, 3. HangZhou station;
Nearest air port: 1. HangZhou airport, 2. HangZhou airport;
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Top Service |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2024-03-12
China Standard Piston Compressor Small Mini Industrial 1HP 2HP 3HP 10HP 7.5kw 0.8kw Electric Portable Oil Free Air Compressor small air compressor
Product Description
HENNI INTERNATIONAL GROUP
FAQ
Q1: Are you factory or trade company?
A1: We are factory , And we have ourselves trading company.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: What about the voltage of products?Can they be customized?
A3: Yes, of course. The voltage can be customized according to your equirement.
Q4: Which payment term can you accept?
A4: T/T, L/C, D/P, Western Union, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 20-30 days.
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.
Q7: Which trade term can you accept?
A7: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?
Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:
Water Quality:
- Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
- Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.
Water Treatment Methods:
- Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
- Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
- Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
- Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.
Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.
Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.
How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?
Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:
Positive Effects:
- Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
- Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
- Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.
Negative Effects:
- Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
- Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
- System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.
Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.
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How Is Water Quality Crucial for the Performance of These Compressors?
Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:
- Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
- Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
- Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
- Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
- System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.
To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.
editor by CX 2023-12-29
China OEM 3*750W 3HP 8barbest Copper Wire Silicon Steel Sheet AC Motor Medical Silent Oil-Free Air Compressor TUV CE Certification Two Years Warranty Support OEM air compressor price
Product Description
| Model | BW703 | |
| Voltage/frequency
|
1.220-230V/50/60Hz 2.100-120V/50/60Hz 3.380-440v/50Hz |
1,3optional |
| Power | KW | 2.34 |
| HP | 3 | |
| Volume flow | L/min @0MPa | 525 |
| L/min @0.7MPa | 165 | |
| Pressure | Bar | 8 |
| MPa | 0.8 | |
| Tank volume | L | 100 |
| US gallons | 26.5 | |
| Noisy | dB | 60 |
| Pressure switch | According to customer’s requirements . | |
| Configuration optional
|
1. Add oil and water separator;
2. Add automatic drainer; 3.Air tank against rust spray |
1,2,3 optional |
| Size | L*W*H cm | 100*36*59 |
| Weight | Kg | 66 |
| Packing | Cartons or wooden cases size cm | Wood 102*38*63 |
| Typical application | |
| For medical devices | Laboratory use |
| Dental treatment chair | For chromatographic analyzer |
| For qualification analyzer | For woodworking |
| For plant gas supply | Hardware and electromechanical |
| For automobile maintenance shop | |
Why choose CHINAMFG air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CHINAMFG above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CHINAMFG , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Application: | Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Samples: |
US$ 260/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-12-22
China supplier CHINAMFG 8bar (115psi) Industrial Compressors 3HP 150L Air Compressor Silent Oilless Air Compressor Machine Prices air compressor price
Product Description
Fixtec 8bar (115psi) Industrial Compressors 3HP 150L Air Compressor Silent Oilless Air Compressor Machine Prices
Main Products
View more products,you can click product keywords…
| Main Products | ||
| Power Tools | Bench Tools | Accessories |
| Hand Tools | Air Tools | Water Pumps |
| Welding Machine | Generators | PPE |
Product Description
EBIC Tools is established in 2003, with rich experience in tools business, FIXTEC is our registered brand. One-stop tools station, including full line of power tools, hand tools, bench tools, air tools, welding machine, water pumps, generators, garden tools and power tools accessories etc.
|
Model NO. |
FAC31501 |
|
Certificate |
CE/ROHS/GS |
|
Sample/OEM |
Available |
|
Voltage |
220V-50HZ |
|
Rated power |
2.2KW (3HP) |
|
No load speed |
1050rpm |
|
Tank volume |
150L(26.3Gal) |
|
Work pressure |
8bar(115psi) |
|
Cylinder |
Φ65*2 |
|
Air Delivery(L/MIN,C.F.M) |
250L/MIN |
|
Package |
Carton Size: 130*48*89.5cm Qty/CTN: 1PC NW./GW. : 82kg/87kg |
Recommended products
Customer Evaluation
Company Profile
FAQ
FIXTEC team is based in China to support global marketing and we are looking for local distributors as our long term partners,Welcome to contact us!
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Samples: |
US$ 272.2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can Water-Lubricated Air Compressors Be Used in Cold Climates?
Water-lubricated air compressors can be used in cold climates, but there are certain considerations and precautions to keep in mind. Here’s a detailed explanation of using water-lubricated air compressors in cold climates:
Freezing of Water:
- Potential for Freezing: In cold climates, the water used for lubrication in water-lubricated compressors can freeze, which can cause operational issues and damage to the equipment. Freezing can occur in the water supply lines, lubrication system, or water jackets if the temperature drops below the freezing point of water.
- Water Temperature: It is important to ensure that the water temperature remains above freezing throughout the compressor system. This can be achieved by using insulation, heat tracing, or heaters to maintain adequate water temperature. Monitoring the water temperature and implementing appropriate heating measures are crucial to prevent freezing-related problems.
Protection and Insulation:
- Protecting External Components: External components of water-lubricated compressors, such as valves, fittings, and pipes, may be exposed to cold temperatures. Insulating these components can help prevent freezing and ensure their proper functioning. Insulation materials, such as foam wraps or heat tapes, can be used to provide thermal protection.
- Water Supply Lines: Water supply lines that feed the compressor should be properly insulated and protected from freezing temperatures. Insulation can help maintain the water temperature and prevent freezing within the supply lines. Additionally, measures such as burying the supply lines below the frost line or using heat tracing cables can offer further protection against freezing.
Alternative Lubrication Methods:
- Oil-Lubricated Compressors: In extremely cold climates, where freezing is a significant concern, using oil-lubricated compressors instead of water-lubricated ones may be a more practical option. Oil-based lubrication systems are less prone to freezing and can provide reliable operation in colder temperatures. However, it is important to consider the specific requirements and limitations of oil-lubricated compressors for the intended application.
Manufacturer Recommendations:
- Consulting the Manufacturer: It is crucial to consult the manufacturer’s guidelines and recommendations regarding the use of water-lubricated compressors in cold climates. Manufacturers may provide specific instructions, modifications, or alternative solutions to ensure the safe and efficient operation of their equipment under cold weather conditions.
By implementing proper insulation, heating measures, and following the manufacturer’s guidance, water-lubricated air compressors can be used effectively in cold climates. It is important to assess the specific requirements of the application and consider the potential challenges associated with freezing temperatures to ensure the reliable and safe operation of the water-lubricated compressor system.
Can Water-Lubricated Compressors Be Integrated into Existing Systems?
Yes, water-lubricated compressors can be integrated into existing systems, but certain considerations need to be taken into account. Here’s a detailed explanation of integrating water-lubricated compressors into existing systems:
Space and Compatibility:
- Physical Space: Before integrating a water-lubricated compressor into an existing system, it’s important to assess the available physical space. Water-lubricated compressors may require additional components such as water pumps, filters, and separators, which need to be accommodated within the existing system layout.
- Compatibility: Compatibility between the water-lubricated compressor and the existing system is crucial. Factors such as pressure ratings, flow rates, electrical requirements, and control systems should be evaluated to ensure a seamless integration. It may be necessary to make modifications or upgrades to the existing system to achieve compatibility.
Water Supply:
- Water Source: Integrating a water-lubricated compressor requires a suitable water source. The availability of a clean and reliable water supply should be assessed. The water source can be from a municipal water supply, a well, or other water storage systems depending on the specific requirements of the compressor.
- Water Treatment: If the existing water supply does not meet the necessary quality standards for the water-lubricated compressor, water treatment systems may need to be installed. Water treatment can involve filtration, softening, or chemical treatment to ensure the water is clean and suitable for lubrication.
Installation and Configuration:
- Professional Installation: Integrating a water-lubricated compressor into an existing system typically requires professional installation. Qualified technicians or engineers with experience in water-lubricated compressors should handle the installation process to ensure proper configuration and alignment with the existing system.
- Piping and Connections: The installation may involve connecting the water-lubricated compressor to the existing piping system. Proper sizing, materials, and connections should be used to maintain the integrity of the system and prevent leaks or pressure losses.
System Performance and Optimization:
- System Evaluation: After integrating the water-lubricated compressor, it’s important to evaluate the overall performance of the system. This includes assessing the compressor’s efficiency, lubrication effectiveness, cooling capacity, and any potential impacts on the existing components.
- System Adjustments: Depending on the findings of the system evaluation, adjustments or fine-tuning may be necessary to optimize the performance of the integrated water-lubricated compressor. This can involve adjusting operating parameters, control settings, or making additional modifications to enhance system efficiency and reliability.
Overall, integrating water-lubricated compressors into existing systems is possible with proper planning, evaluation, and professional installation. Considering factors such as space availability, compatibility, water supply, installation requirements, and system optimization will help ensure a successful integration and the effective operation of the water-lubricated compressor within the existing system.
Are Water-Lubricated Air Compressors Suitable for Food and Beverage Industries?
Water-lubricated air compressors can be highly suitable for the food and beverage industries due to several reasons:
- Food-grade lubrication: Water is a natural and food-grade lubricant. It does not introduce harmful contaminants or chemicals into the production process, ensuring the safety and quality of food and beverage products. Water lubrication eliminates the risk of oil contamination in food products that can occur with oil-lubricated compressors.
- Compliance with hygiene standards: The food and beverage industries have strict hygiene standards and regulations. Water-lubricated air compressors align with these standards as water is a clean and sanitary lubricant. It minimizes the risk of cross-contamination and helps maintain a hygienic production environment.
- Reduced risk of product contamination: Water lubrication eliminates the possibility of oil carryover or oil vapor entering the compressed air system. This reduces the risk of oil contamination in food and beverage products, ensuring their purity and quality.
- Improved product shelf life: Oil-lubricated compressors can release oil aerosols or vapors that may negatively affect the taste, odor, or quality of food and beverage products. Water-lubricated compressors eliminate this concern, contributing to improved product shelf life and maintaining the desired sensory attributes.
- Easy cleanup and maintenance: Water lubrication simplifies cleanup and maintenance procedures in food and beverage production facilities. Water does not leave behind sticky residues or require extensive cleaning processes. It facilitates faster and more efficient cleaning, reducing downtime and improving overall productivity.
- Environmental friendliness: Water is a sustainable and environmentally friendly lubricant choice. It is non-toxic, biodegradable, and does not contribute to air or water pollution. Using water-lubricated air compressors aligns with the sustainability goals of the food and beverage industries.
Considering these factors, water-lubricated air compressors are well-suited for the food and beverage industries, ensuring compliance with hygiene standards, preventing product contamination, and promoting a safe and sustainable production environment.
editor by CX 2023-12-08
China Hot selling Mtz56hl9ave Compressormtz56hl9ave 3HP 5HP 6HP 10HP Air Compressor Scroll wholesaler
Product Description
| Hermetic piston compressor, MT/Z medium and high temperature compressor specifications | ||||||||
| Rated Performance R22,R407C-50HZ | ||||||||
| Model | Rated Performance* MT-R22 | Rated Performance** MTZ-R407C | ||||||
| Capacity(W) | Input Power (KW) | Input current(A) | COP (W/W) | Capacity(W) | Input Power (KW) | Input current(A) | COP (W/W) | |
| MT/MTZ 18 JA | 3881 | 1.45 | 2.73 | 2.68 | 3726 | 1.39 | 2.47 | 2.68 |
| MT/MTZ 22 JC | 5363 | 1.89 | 3.31 | 2.84 | 4777 | 1.81 | 3.31 | 2.64 |
| MT/MTZ 28 JE | 7378 | 2.55 | 4.56 | 2.89 | 6137 | 2.35 | 4.39 | 2.61 |
| MT/MTZ 32 JF | 8064 | 2.98 | 4.97 | 2.70 | 6941 | 2.67 | 5.03 | 2.60 |
| MT/MTZ 36 JG | 9272 | 3.37 | 5.77 | 27.5 | 7994 | 3.12 | 5.71 | 2.56 |
| MT/MTZ 40 JH | 1571 | 3.85 | 6.47 | 2.72 | 9128 | 3.61 | 6.45 | 2.53 |
| MT/MTZ 44 HJ | 11037 | 3.89 | 7.37 | 2.84 | 9867 | 3.63 | 6.49 | 2.72 |
| MT/MTZ 50 HK | 12324 | 4.32 | 8.46 | 2.85 | 11266 | 4.11 | 7.34 | 2.74 |
| MT/MTZ 56 HL | 13771 | 5.04 | 10.27 | 2.73 | 12944 | 4.69 | 8.36 | 2.76 |
| MT/MTZ 64 HM | 15820 | 5.66 | 9.54 | 2.79 | 14587 | 5.25 | 9.35 | 2.78 |
| MT/MTZ 72 HN | 17124 | 6.31 | 10.54 | 2.71 | 16380 | 5.97 | 10.48 | 2.74 |
| MT/MTZ 80 HP | 19534 | 7.13 | 11.58 | 2.74 | 18525 | 6.83 | 11.83 | 2.71 |
| MT/MTZ 100 HS | 23403 | 7.98 | 14.59 | 2.93 | 22111 | 7.85 | 13.58 | 2.82 |
| MT/MTZ 125 HU | 3571 | 10.66 | 17.37 | 2.85 | 29212 | 10.15 | 16.00 | 2.88 |
| MT/MTZ 144 HV | 34340 | 11.95 | 22.75 | 2.87 | 32934 | 11.57 | 18.46 | 2.85 |
| MT/MTZ 160 HW | 38273 | 13.39 | 22.16 | 2.86 | 37386 | 13.28 | 21.40 | 2.82 |
| MTM/MTZ200 HSS | 46807 | 15.97 | 29.19 | 2.93 | 43780 | 15.54 | 26.90 | 2.82 |
| MTM/MTZ250HUU | 6 0571 | 21.33 | 34.75 | 2.85 | 57839 | 20.09 | 31.69 | 2.88 |
| MTM/MTZ288 HVV | 68379 | 23.91 | 45.50 | 2.87 | 65225 | 22.92 | 36.56 | 2.85 |
| MTM/MTZ 320 HWW | 76547 | 26.79 | 44.32 | 2.86 | 74571 | 26.30 | 42.37 | 2.81 |
| Rated Performance*High Efficiency CompressorR22-50HZ | ||||
| Model | Capacity/(W) | Input Power (KW) | Inputcuprret/(A) | COP(W/W) |
| MT 45 HJ | 10786 | 3.62 | 6.86 | 2.98 |
| MT 51 HK | 12300 | 4.01 | 7.86 | 3.07 |
| MT 57 HL | 13711 | 4.54 | 9.24 | 3.02 |
| MT 65 HM | 15763 | 5.23 | 8.81 | 3.01 |
| MT 73 HN | 17863 | 5.98 | 9.99 | 2.99 |
| MT 81 HP | 25718 | 6.94 | 11.27 | 2.93 |
| R134a,R404A,R507-50Hz | ||||||||
| Model | Rated Performance* R134A | Rated Performance**R404A,R507-50HZ | ||||||
| Capacity(W) | Input Power (KW) | Input current(A) | COP (W/W) | Capacity(W) | Input Power (KW) | Input current(A) | COP (W/W) | |
| MT/MTZ 18 JA | 2553 | 0.99 | 2.19 | 2.58 | 1865 | 1.2 | 2.47 | 1.56 |
| MT/MTZ22 JC | 3352 | 1.20 | 2.51 | 2.80 | 2673 | 1.56 | 2.96 | 1.71 |
| MT/MTZ 28 JE | 4215 | 1.53 | 3.30 | 2.75 | 3343 | 1.95 | 3.80 | 1.72 |
| MT/MTZ 32 JF | 4951 | 1.87 | 3.94 | 2.65 | 3747 | 2.28 | 4.51 | 1.64 |
| MT/MTZ 36 JG | 6005 | 2.13 | 4.09 | 2.81 | 4371 | 2.66 | 4.91 | 1.64 |
| MT/MTZ 40 JH | 6398 | 2.33 | 4.89 | 2.74 | 4889 | 3.00 | 5.36 | 1.63 |
| MT/MTZ 44 HJ | 6867 | 2.52 | 5.65 | 2.72 | 5152 | 3.16 | 6.37 | 1.63 |
| MT/MTZ 50 HK | 8071 | 2.88 | 5.50 | 2.80 | 6152 | 3.61 | 6.53 | 1.70 |
| MT/MTZ 56 HL | 9069 | 3.21 | 5.83 | 2.82 | 7001 | 4.00 | 7.07 | 1.75 |
| MT/MTZ 64 HM | 1571 | 3.62 | 6.96 | 2.86 | 8132 | 4.54 | 8.30 | 1.79 |
| MT/MTZ 72 HP | 11853 | 4.01 | 7.20 | 2.96 | 9153 | 4.99 | 8.64 | 1.84 |
| MT/MTZ 80 HP | 13578 | 4.63 | 8.45 | 2.93 | 10524 | 5.84 | 10.12 | 1.80 |
| MT/MTZ 100 HS | 15529 | 5.28 | 10.24 | 2.94 | 12571 | 6.83 | 12.16 | 1.76 |
| MT/MTZ 125 HU | 19067 | 6.29 | 10.80 | 3.03 | 15714 | 8.53 | 13.85 | 1.84 |
| MT/MTZ 144 HV | 23620 | 7.83 | 13.78 | 3.02 | 18076 | 9.74 | 16.25 | 1.86 |
| MT/MTZ 160 HW | 25856 | 8.57 | 14.67 | 3.02 | 25713 | 11.00 | 17.94 | 1.84 |
| MTM/MTZ200 HSS | 3571 | 10.45 | 20.28 | 2.94 | 23800 | 13.53 | 24.06 | 1.76 |
| MTM/MTZ 250 HUU | 37746 | 12.45 | 21.38 | 3.03 | 31121 | 16.88 | 27.43 | 1.84 |
| MTM/MTZ288 HVV | 46773 | 15.49 | 27.29 | 3.02 | 35779 | 19.28 | 32.18 | 1.86 |
| MTM/MTZ 320 HWW | 51169 | 16.98 | 29.06 | 3.01 | 40093 | 21.76 | 35.51 | 1.84 |
| 50HZ DATA | |||||||||||
| Model | 50Hz | Nominal Cooling Capacity/Capacity | Input Power | COP | E.E.R. | c Displacement | Displacement | Injection flow | d Net.W | ||
| TR | W | Btu/h | KW | W/W | Btu/h/W | cm³/rev | m3/h | dm3 | kg | ||
| R22 Single | Sm084 | 7 | 20400 | 69600 | 6.12 | 3.33 | 11.4 | 114.5 | 19.92 | 3.3 | 64 |
| SM090 | 7.5 | 21800 | 74400 | 6.54 | 3.33 | 11.4 | 120.5 | 20.97 | 3.3 | 65 | |
| SM100 | 8 | 23100 | 79000 | 6.96 | 3.33 | 11.3 | 127.2 | 22.13 | 3.3 | 65 | |
| SM110 | 9 | 25900 | 88600 | 7.82 | 3.32 | 11.3 | 144.2 | 25.09 | 3.3 | 73 | |
| SM112 | 9.5 | 27600 | 94400 | 7.92 | 3.49 | 11.9 | 151.5 | 26.36 | 3.3 | 64 | |
| SM115 | 9.5 | 28000 | 95600 | 8.31 | 3.37 | 11.5 | 155.0 | 26.97 | 3.8 | 78 | |
| SM120 | 10 | 35710 | 157100 | 8.96 | 3.36 | 11.5 | 166.6 | 28.99 | 3.3 | 73 | |
| SM124 | 10 | 31200 | 106300 | 8.75 | 3.56 | 12.2 | 169.5 | 29.5 | 3.3 | 64 | |
| SM125 | 10 | 35710 | 157100 | 8.93 | 3.37 | 11.5 | 166.6 | 28.99 | 3.8 | 78 | |
| SM147 | 12 | 36000 | 123000 | 10.08 | 3.58 | 12.2 | 193.5 | 33.7 | 3.3 | 67 | |
| SM148 | 12 | 36100 | 123100 | 10.80 | 3.34 | 11.4 | 199.0 | 34.60 | 3.6 | 88 | |
| SM160 | 13 | 39100 | 133500 | 11.60 | 3.37 | 11.5 | 216.6 | 37.69 | 4.0 | 90 | |
| SM161 | 13 | 39000 | 133200 | 11.59 | 3.37 | 11.5 | 216.6 | 37.69 | 3.6 | 88 | |
| SM175 | 14 | 42000 | 143400 | 12.46 | 3.37 | 11.5 | 233.0 | 40.54 | 6.2 | 100 | |
| SM/SY185 | 15 | 45500 | 155300 | 13.62 | 3.34 | 11.4 | 249.9 | 43.48 | 6.2 | 100 | |
| SY240 | 20 | 61200 | 2 0571 0 | 18.20 | 3.36 | 11.5 | 347.8 | 60.50 | 8.0 | 150 | |
| SY300 | 25 | 78200 | 267000 | 22.83 | 3.43 | 11.7 | 437.5 | 76.10 | 8.0 | 157 | |
| SY380 | 30 | 94500 | 322700 | 27.4 | 3.46 | 11.8 | 531.2 | 92.40 | 8.4 | 158 | |
| R107C Single | SZ084 | 7 | 19300 | 66000 | 6.13 | 3.15 | 10.7 | 114.5 | 19.92 | 3.3 | 64 |
| SZ090 | 7.5 | 20400 | 69600 | 6.45 | 3.16 | 10.8 | 120.5 | 20.97 | 3.3 | 65 | |
| SZ100 | 8 | 21600 | 73700 | 6.84 | 3.15 | 10.8 | 127.2 | 22.13 | 3.3 | 65 | |
| SZ110 | 9 | 24600 | 84000 | 7.76 | 3.17 | 10.8 | 144.2 | 25.09 | 3.3 | 73 | |
| SZ115 | 9.5 | 26900 | 91700 | 8.49 | 3.16 | 10.8 | 155.0 | 26.97 | 3.8 | 78 | |
| SZ120 | 10 | 28600 | 97600 | 8.98 | 3.18 | 10.9 | 166.6 | 28.99 | 3.3 | 73 | |
| SZ125 | 10 | 28600 | 97500 | 8.95 | 3.19 | 10.9 | 166.6 | 28.99 | 3.8 | 78 | |
| SZ148 | 12 | 35100 | 119800 | 10.99 | 3.19 | 10.9 | 199.0 | 34.60 | 3.6 | 88 | |
| SZ160 | 13 | 38600 | 131800 | 11.77 | 3.28 | 11.2 | 216.6 | 37.69 | 4.0 | 90 | |
| SZ161 | 13 | 37900 | 129500 | 11.83 | 3.21 | 10.9 | 216.6 | 37.69 | 3.6 | 88 | |
| SZ175 | 14 | 45710 | 136900 | 12.67 | 3.17 | 10.8 | 233.0 | 40.54 | 6.2 | 100 | |
| SZ185 | 15 | 43100 | 147100 | 13.62 | 3.16 | 10.8 | 249.9 | 43.48 | 6.2 | 100 | |
| SZ240 | 20 | 59100 | 201800 | 18.60 | 3.18 | 10.9 | 347.8 | 60.50 | 8.0 | 150 | |
| SZ300 | 25 | 72800 | 248300 | 22.70 | 3.20 | 10.9 | 437.5 | 76.10 | 8.0 | 157 | |
| SZ380 | 30 | 89600 | 305900 | 27.60 | 3.25 | 11.1 | 431.2 | 92.40 | 8.4 | 158 | |
| Model | Nominal Cooling Capacity 60Hz | Nominal Cooling Capacity/Capacity | Input Power | maximum rated current | COP | Displacement | Displacement | Injection flow | Net.W | |||
| TR | W | Btu/h | kW | MCC | COP W/W EERBtu/h/W | cmVrev | m3/h | dm3 | kg | |||
| R22 | HRM032U4 | 2.7 | 7850 | 26790 | 2.55 | 9.5 | 3.08 | 10.5 | 43.8 | 7.6 | 1.06 | 31 |
| HRM034U4 | 2.8 | 8350 | 28490 | 2.66 | 9.5 | 3.14 | 10.5 | 46.2 | 8.03 | 1.06 | 31 | |
| HRM038U4 | 32 | 9240 | 31520 | 2.94 | 10.0 | 3.14 | 10.7 | 46.2 | 8.03 | 1.06 | 31 | |
| HRM040U4 | 3.3 | 9710 | 33120 | 2.98 | 10 | 3.26 | 11.1 | 54.4 | 9.47 | 1.06 | 31 | |
| HRM042U4 | 35 | 10190 | 34770 | 3.13 | 11.0 | 3.26 | 11.1 | 57.2 | 9.95 | 1.06 | 31 | |
| HRM045U4 | 3.8 | 10940 | 37310 | 3.45 | 12 | 3.17 | 10.8 | 61.5 | 10.69 | 1.33 | 31 | |
| HRM047U4 | 3.9 | 11500 | 39250 | 3.57 | 12.0 | 3.23 | 11.0 | 64.1 | 11.15 | 1.33 | 31 | |
| HRM048U4 | 4 | 11510 | 39270 | 3.57 | 12.5 | 3.23 | 11 | 64.4 | 11.21 | 1.57 | 37 | |
| HRM051T4 | 4.3 | 12390 | 44280 | 3.67 | 13.0 | 3.37 | 11.5 | 68.8 | 11.98 | 1.57 | 37 | |
| HRM051U4 | 4.3 | 12800 | 43690 | 3.83 | 13 | 3.34 | 11.4 | 68.8 | 11.98 | 1.57 | 37 | |
| HRM054U4 | 4.5 | 13390 | 45680 | 3.97 | 13.1 | 3.37 | 11.5 | 72.9 | 12.69 | 1.57 | 37 | |
| HRM058U4 | 4.8 | 14340 | 48930 | 4.25 | 15 | 3.37 | 11.5 | 78.2 | 13.6 | 1.57 | 37 | |
| HRM060T4 | 5.0 | 14570 | 49720 | 4.28 | 15.0 | 3.40 | 11.6 | 81.0 | 14.09 | 1.57 | 37 | |
| HRM060U4 | 5.0 | 14820 | 5 0571 | 4.4 | 15 | 3.37 | 11.5 | 81 | 14.09 | 1.57 | 37 | |
| HLM068T4 | 5.7 | 16880 | 57580 | 5.00 | 15.0 | 3.37 | 11.5 | 93.1 | 16.20 | 1.57 | 37 | |
| HLM072T4 | 6.0 | 17840 | 6 0571 | 5.29 | 15 | 3.37 | 11.5 | 98.7 | 17.2 | 1.57 | 37 | |
| HLM075T4 | 6.3 | 18430 | 62880 | 5.37 | 16.0 | 3.43 | 11.7 | 102.8 | 17.88 | 1.57 | 37 | |
| HLM081T4 | 6.8 | 19890 | 67880 | 5.8 | 17 | 3.43 | 11.7 | 110.9 | 19.3 | 1.57 | 37 | |
| HCM094T4 | 7.8 | 23060 | 78670 | 6.80 | 21.0 | 3.39 | 11.6 | 126.0 | 21.93 | 2.66 | 44 | |
| HCM109T4 | 9.1 | 26690 | 91070 | 7.77 | 24 | 3.43 | 11.7 | 148.8 | 25.89 | 2.66 | 44 | |
| HCM120T4 | 10.0 | 29130 | 99390 | 8.51 | 25.0 | 3.42 | 11.7 | 162.4 | 28.26 | 2.66 | 44 | |
| R407C | HRP034T4 | 2.8 | 7940 | 27080 | 2.68 | 9.5 | 2.96 | 10.1 | 46.2 | 8 | 1.06 | 31 |
| HRP038T4 | 3.2 | 8840 | 30150 | 2.82 | 11 | 3.14 | 10.7 | 51.6 | 8.98 | 1.06 | 31 | |
| HRP040T4 | 3.3 | 9110 | 31080 | 3.14 | 11.5 | 2.9 | 9.9 | 54.4 | 9.47 | 1.06 | 31 | |
| HRP042T4 | 3.5 | 9580 | 32680 | 3.3 | 10 | 2.9 | 9.9 | 57.2 | 9.95 | 1.06 | 31 | |
| HRP045T4 | 3.8 | 1571 | 36890 | 3.58 | 12 | 3.02 | 10.3 | 61.5 | 10.69 | 1.33 | 31 | |
| HRP047T4 | 3.9 | 11130 | 37980 | 3.69 | 12 | 3.02 | 10.3 | 64.1 | 11.15 1.33 | 31 | ||
| HRP048T4 | 4.0 | 11100 | 37880 | 3.35 | 12 | 3.31 | 11.3 | 64.4 | 1L21 | 1.57 | 37 | |
| HRP051T4 | 4.3 | 12120 | 41370 | 3.83 | 13 | 3.17 | 10.8 | 68.8 | 11.98 | 1.57 | 37 | |
| HRP054T4 | 4.5 | 12570 | 42880 | 3.97 | 12.5 | 3.17 | 10.8 | 72.8 | 12.66 | 1.57 | 37 | |
| HRP058T4 | 4.8 | 13470 | 45970 | 4.25 | 14.0 | 3.17 | 10.8 | 78.2 | 13.6 | 1.57 | 37 | |
| HRP060T4 | 5.0 | 13860 | 47280 | 4.26 | 15 | 3.25 | 11.1 | 81 | 14.09 | 1.57 | 37 | |
| HLP068T4 | 5.7 | 15700 | 53560 | 5.10 | 15.0 | 3.08 | 10.5 | 93.1 | 16.20 | 1.57 | 37 | |
| HLP072T4 | 6.0 | 16810 | 57350 | 5.16 | 15 | 3.26 | 11.1 | 98.7 | 17.17 | 1.57 | 37 | |
| HLP075T4 | 6.3 | 18040 | 61550 | 5.54 | 16.0 | 3.26 | 11-1 | 102.8 | 17.88 | 1.57 | 37 | |
| HLP081T4 | 6.8 | 18600 | 63470 | 5,66 | 17 | 3.28 | 11,2 | 110,9 | 19,30 | 1,57 | 37 | |
| HCP094T4 | 7.8 | 21590 | 73660 | 6.63 | 21.0 | 3.26 | 11.1 | 126.0 | 21.93 | 2.66 | 44 | |
| HCP109T4 | 9.1 | 25070 | 85550 | 7.77 | 24 | 3.23 | 11 | 148.8 | 25.89 | 2.66 | 44 | |
| HCP120T4 | 10.0 | 27370 | 93400 | 8.47 | 25.0 | 3.23 | 11.0 | 162.4 | 28.26 | 2.66 | 44 | |
| R410A | HRH571U4 | 2.4 | 7120 | 24310 | 2.43 | 10 | 2.93 | 10 | 27.8 | 4.84 | 1.06 | 31 |
| HRH031U4 | 26 | 7530 | 25710 | 2.67 | 10.0 | 2.82 | 9.62 | 29.8 | 5.19 | 1.06 | 31 | |
| HRH032U4 | 2.7 | 7670 | 26170 | 2.75 | 10 | 2.79 | 9.51 | 30.6 | 5.33 | 1.06 | 31 | |
| HRH034U4 | 2.8 | 8500 | 29000 | 2.90 | 10.0 | 2.93 | 10.0 | 33.3 | 5.75 | 1.06 | 31 | |
| HRH036U4 | 3 | 8820 | 30110 | 3.13 | 10 | 2.82 | 9.62 | 34.7 | 6.04 | 1.06 | 31 | |
| HRH038U4 | 3.2 | 9250 | 31560 | 3.35 | 12.0 | 2.76 | 9.41 | 36.5 | 6.36 | 1.06 | 32 | |
| HRH040U4 | 3.3 | 15710 | 34810 | 3.58 | 12 | 2.85 | 9.72 | 39.6 | 6.9 | 1.33 | 32 | |
| HRH041U4 | 3.3 | 10050 | 34300 | 3.43 | 12.5 | 2.93 | 10 | 39.3 | 6.8 | 1.57 | 37 | |
| HRH044U4 | 3.7 | 1 0571 | 36940 | 3.92 | 13.5 | 2.76 | 9.41 | 42.6 | 7.41 | 1.57 | 37 | |
| HRH049U4 | 4.1 | 12110 | 41320 | 4.04 | 13.5 | 2.99 | 10.22 | 47.4 | 8.24 | 1.57 | 37 | |
| HRH051U4 | 4.3 | 12860 | 43890 | 4.21 | 13 | 3.05 | 10.42 | 49.3 | 5.58 | 1.57 | 37 | |
| HRH054U4 | 4.5 | 13340 | 45510 | 4.41 | 15.0 | 3.02 | 10.32 | 52.1 | 9.07 | 1.57 | 37 | |
| HRH056U4 | 4.7 | 13830 | 47200 | 4.58 | 15 | 3.02 | 1031 | 54.1 | 9.42 | 1.57 | 37 | |
| HLH061T4 | 5.1 | 15210 | 51880 | 4.89 | 15.0 | 3.11 | 1061 | 57.8 | 10.10 | 1.57 | 37 | |
| HLH068T4 | 5.7 | 16880 | 57610 | 5.26 | 19 | 3.21 | 1096 | 64.4 | 11.21 | 1.57 | 37 | |
| HLJ072T4 | 6.0 | 17840 | 60900 | 5.56 | 19.0 | 3.21 | 11.0 | 68.0 | 11.82 | 1.57 | 37 | |
| HLJ075T4 | 6.3 | 18600 | 63490 | 5.77 | 18 | 3.22 | 11 | 70.8 | 12.32 | 1.57 | 37 | |
| HLJ083T4 | 6.9 | 20420 | 69690 | 6.28 | 19.0 | 3.25 | Hl | 78.1 | 13.59 | 1.57 | 37 | |
| HCJ090T4 | 7.5 | 22320 | 76190 | 7.19 | 19 | 3.11 | 10.6 | 86.9 | 15.11 | 2.66 | 44 | |
| HCJ105T4 | 8.8 | 26100 | 89090 | 8.25 | 25.0 | 3.16 | 10.8 | 101.6 | 17.68 | 2.66 | 44 | |
| HCJ120T4 | 10 | 29610 | 157180 | 9.53 | 27 | 3.11 | 10.6 | 116.4 | 20.24 | 2.66 | 44 | |
| Model | HP | Voltage | ||||||
| MLM019T5LP9 | 2.5 | 220-240V-1-50HZ | ||||||
| MLM571T5LP9 | 3 | 220-240V-1-50HZ | ||||||
| MLM026T5LP9 | 3.5 | 220-240V-1-50HZ | ||||||
| MLM015T4LP9 | 2 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM019T4LP9 | 2.5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM571T4LP9 | 3 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM026T4LP9 | 3.5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM030T4LC9 | 4 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM038T4LC9 | 5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM045T4LC9 | 6 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM048T4LC9 | 7 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM058T4LC9 | 7.5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM066T4LC9 | 9 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLM076T4LC9 | 10 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| *MLM series general-purpose lubricating oil is AB alkyl benzene oil, the refrigerant is R22. | ||||||||
| Model | HP | Voltage | ||||||
| MLZ019T5LP9 | 2.5 | 220-240V-1-50HZ | ||||||
| MLZ571T5LP9 | 3 | 220-240V-1-50HZ | ||||||
| MLZ026T5LP9 | 3.5 | 220-240V-1-50HZ | ||||||
| MLZ015T4LP9 | 2 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ019T4LP9 | 2.5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ571T4LP9 | 3 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ026T4LP9 | 3.5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ030T4LC9 | 4 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ038T4LC9 | 5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ045T4LC9 | 6 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ048T4LC9 | 7 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ058T4LC9 | 7.5 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ066T4LC9 | 9 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| MLZ076T4LC9 | 10 | 380-415V-3-50Hz&460V-3-60Hz | ||||||
| *MLM series general-purpose lubricating oil is PVE ugly oil, refrigerant R404A/R134A/R507/R22 | ||||||||
Archean refrigeration has been focusing on the refrigeration industry for more than 10 years. The compressors are sold all over the world and have been well received. The company has accumulated strong experience in the compressor market, rich technical support, and a satisfactory one-stop procurement solution. You can rest assured You don’t need to worry about this series, from placing an order to receiving the goods. We provide a complete solution to serve customers well, which is our purpose of hospitality.
| Installation Type: | Movable Type |
|---|---|
| Lubrication Style: | Lubricated |
| Cylinder Position: | Vertical |
| Model: | Mtz56hl9ave |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-11-02