Tag Archives: 10hp air compressor

China supplier High Temperature Type Refrigerated Air Dryer 1.2m3/Min 116psi 10HP Oil Lubricated Screw Air Compressor with Good quality

Product Description

Integrated air tank air dryer screw air compressor
Belt driven type Screw Air Compressor Specifications
* Genuine belt to meet the demand of heavy-duty, long life and high reliability.
* Convenient belt tensioning device makes the maintenance easy,and the transmisstion high-efficiency is ensured.
* Provide the flexibility for the customers easily modify the working pressure if a change becomes necessary.
* Low operation cost
* Energy saving

 
KP-LB Belt Drive Integrated Type Screw Air Compressor with air tank air dryer 
Power range: 20hp ~ 600hp
Pressure: 7-13 Bar

7bar/8bar/10bar/12.5bar working pressure(discharge pressure) for your selection (for more lower pressure 4bar or 6bar, please send your inquiry )
Intelligent microcomputer control system, controller has the remind & record function, show the compressor operation situation clearly
Superior components, low maintenance cost
Germany OPTI belt, easy for replace, and ensure the product quality
* Oversize air-end, low rpm, no overheat problem
IP54/IP55 high quality motor, SK F bearing, Class F level insulation; Class BTemperature rise; 
* Discharge temperature= Ambient temperature+15ºC, with cooling/ventilation system tailor made to the same local hot-humid climatic condition, NO OVERHEATING ON CONTINUOUS 100% LOAD IS GUARANTEED!
Top door is locking design, easy to open to clean the cooler and fan 
*Compressor is filled with lubrication oil before delivering, you can operate it after installed and powered on. Once it run 500hours to change the new air filter and oil filter was set for first maintenance, then normally change them with 2000-3000hours for once maintenance replacing new one.
Phase reversal protection, current overload protection, pressure protection, overheat protection

 

 Technical Parameters of LB-TY Fixed Belt Drive Screw Compressor
Model No. Motor Power (kw) Horse Power
(Hp)
Air delivery(m³/mim)  Working pressure(bar) Air Dryer Model Air Tank
(L)
L*W*H(mm) N.W(KG)
LB-4TY 4 5.5 0.74 7 HAD-001-1NF
(1.0m3/min)
250L 1400*670*1550 400
0.66 8
0.56 10
LB-5.5TY 5.5 7.5 0.8 7 HAD-001-1NF
(1.0m3/min)
250L 1400*670*1550 450
0.7 8
0.6 10
LB-7.5TY 7.5 10 1.2 7 HAD-001NF
(1.6m3/min)
250L 1400*670*1550 500
1.1 8
1 10
0.8 13
LB-11TY 11 15 2.0 7 HAD-003NF
(2.7m3/min)
300L 1400*670*1550 550
1.6 8
1.42 10
1.14 13
LB-15TY 15 20 2.5 7 HAD-003NF
(2.7m3/min)
300L 1150*800*1100 390
2.3 8
2 10
1.75 13
LB-18.5TY 18.5 25 3.1 7 HAD-003NF
(3.8m3/min)
250L*2 1650*800*1840 620
2.9 8
2.6 10
2.2 13
LB-22TY 22 30 3.5 7 HAD-003NF
(3.8m3/min)
250L*2 1650*800*1840 700
3.3 8
3.0 10
2.6 13
*According to the standard of GB19153-2009     *Compressor Stage: CHINAMFG Compression
*Standard Power Supply: 380V/50Hz/3ph           *Exhaust Temperature: Ambient Temperature +15ºC
*Configurated normal temperature type Air dryer,with Dew Point range: 3-10ºC;
*Please contact us for any specification that is not within the above mentioned standard.
Welcome to join us !
We Consider Our Customers as Our Friends and Families, and We do Believe in the CHINAMFG Situation for Building up Long-Term Relationship. 
• Innovation
    Provide innovative, stable products and services.
• Quality
    Deliver consistently superior performance and pursue every possible improvement. 
• Agility
    Identify emerging trends and act quickly to acquire new opportunities.
• Customer Satisfaction
    Anticipate customer needs and exceed their expectations.
• Warranty
Within 12 months since the customer used,or 18 months since shipped from factory, no matter which expires, we ensure that no defects for material and manufacturing.

Name   7.5KW Belt Driven Integrated Screw Air Compressor
Model   SLB-7.5-7 SLB-7.5-8 SLB-7.5-10 SLB-7.5-13
Specification Working pressure bar 7bar 8bar 10bar 13bar
Air delivery M³/min 1.15m3/min 1.06m3/min 0.85m3/min 0.65m3/min
Motor power KW 7.5KW
Voltage V 380V/50Hz/3ph
(other voltage need to take 20days customize produciton )
Outlet dia   G3/4
Weight Kg 280
Dimension (L*W*H)mm 1650*800*1700mm  (Integrated compressor+dryer+tank) 
Compressor type Single Stage Screw
Start mode   Delta Start
Cool method   Air cooled
Driven method   belt driven
Discharge temp ºC Ambient temp+10-15ºC
Compressed oil content ppm ≤3PPM
Noise dB(A) 78
Motor Protection grade (IP54) IP54 / Class F insulation/ Class B temperature rise
Max ambient temp ºC ≤40ºC
Control mode  PLC MAM PLC
Lubricant Oil replace regular time H 3000hrs(First runing time only 500hrs)
Oil separator replace regular time H 3000hrs 
Oil Filter replace regular time H 3000hrs(First runing time only 500hrs)
Air filter element replace regular time H 3000hrs(First runing time only 500hrs)
Configured Refrigerated Air Dryer Specification  m3/min 1.2m3/min
Voltage 220V/50Hz/1ph
Configured Air Tank Volume L 300L (GB-150 standard pressure vessel)

                

CHINAMFG TECHNOLOGY ZheJiang CO.,LTD is a high-tech joint-stock enterprise which specializes in the development and designing, manufacturing and installation, mating remolding, and sales service of compressors as well as the corresponding pre-and post-position purifying equipment. CHINAMFG offers you a various range of gas compressors like normal standard screw compressor, piston compressor, diaphragm compressor, CNG compressor, CO2 compressor, Hydrogen compressor, Nitrogen booster compressor, etc. for your process handling needs. These products are developed with the highest level of professionalism and innovation. The premium-grade raw material and advanced technology is utilized in the production process, which assists us in giving required shape, design, and finish to the finished products. The products are then sent to the Quality Control Department for stringent quality tests on various parameters.
Keepwin Gas Solution Engineer can customize any special gas Reciprocating Piston Compressor & high pure gas flammable gas oil-free Diaphragm Compressor, and Industry using Screw Air Compressor & Portable Piston Air Compressor.
 
A. The gas compression medium 
B. The flow rate: _____Nm3/hr
C. Inlet pressure: _____ Barg(gauge pressure)
D. Discharge pressure: _____ Barg(gauge pressure)
E. Inlet gas temperature & Outlet gas temperature
F. Cooling water temperature as well as other technical requirement.
G. Voltage/Frequency/Phase
The compressed medium may also include flammable and explosive gas, such as Natural Gas, Coal Gas ,coking gas, oxygen gas, Hydrogen gas, as well as special gas which are toxic gas and corrosive gas, radioactive gas. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, auto-control and protection to guarantee safety and reliability.
The products are stable,reliable and have already been in series and modularized.CHINAMFG can aslo rapidly provide products of other specifications through modular combination design CHINAMFG users’ requirements.

Customer Case

 

             

FAQ

Q1: What’s your delivery time?
A: Generally CHINAMFG with 20-30 days, Reciprocating compressor & diaphragm high pressure gas comrpessor with 12-20weeks to customize producing.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air Gas Compressor. We are factory.

How to contact with us?
Send your Inquiry Details in the Below, or Click “Back to Home” to check more other Gas Compressor machine equipment!  

 

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Structure Type: Closed Type
Installation Type: Stationary Type
Samples:
US$ 3500/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China supplier High Temperature Type Refrigerated Air Dryer 1.2m3/Min 116psi 10HP Oil Lubricated Screw Air Compressor   with Good qualityChina supplier High Temperature Type Refrigerated Air Dryer 1.2m3/Min 116psi 10HP Oil Lubricated Screw Air Compressor   with Good quality
editor by CX 2024-03-15

China high quality 5HP 10HP 15HP 20HP 30HP 100% Pure Gas Scroll Air Compressor Totally Oil Free for Medical with high quality

Product Description

 

Product Description

Product features:
  LG-12/2 screw air compressor is mainly used in material conveying, textile industry and other low-pressure gas sector industries, compared with the traditional piston type, pendulum type and other air compressors, with a long continuous operation time, no human care, stable operation, high reliability, low failure rate, low noise advantages, in actual use will bring users a very high economic and environmental benefits.
 
 1, the overall design of air compressor:
LG-12/2 screw air compressor is composed of the bottom frame, which is reasonably arranged and installed: distribution box, motor, screw machine head, hot oil pump, oil cooler, oil and gas separator, protective silencer housing and other components (can be selected according to customers).
2. Control system:
The control system adopts HangZhou MAM880 screw air compressor microcomputer controller, and the main motor is started by star triangle. The whole control system is equipped with temperature sensor, pressure sensor, air intake valve, minimum pressure valve, safety valve, check valve, etc., to achieve the optimal accessories, reasonable configuration, automatic control, smooth operation, safe and reliable.
The main advantage of this type of screw air compressor is that in order to ensure the safe and reliable operation of the screw machine, the design selects the most reliable hot oil pump in China, so that the screw machine can ensure the normal circulation of the system cooling oil at any time!

Machine type HYCW-12/2 Double Cylinder (cast iron model)
item unit Parameter value
Air displacement m / min 12
Exhaust pressure MPa 0.2
Shaft power KW 38 or less
Specific power KW / m . min -1 3.16
Inspiratory temperature ºC 40 or less
Exhaust temperature ºC 160 or less
Lubricating oil temperature ºC 65
cleanliness Mg 720
noise Db ( A ) 73
weight KG 385
Rotational speed r / min 1000
torque N . M 362.9
Overall dimension mm (Length * width * height) 951 * 930 * 775
Installation position Seated mounting or with a diesel engine

Hot Products

 

Company Profile

 The products cover 31 provinces of china, cities and autonomous regions, and export to more than 50 countries and regions.
 

Packaging & Shipping

FAQ

Q1.Dose your company has your own factory?
A:Yes,we have a factory ourself.which is in this business for 15 years in China.
Our factory is in the trailer base LiangShan,ZheJiang ,China.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: on-Line 7*24h
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

How Do Water-Lubricated Air Compressors Contribute to Energy Savings?

Water-lubricated air compressors can contribute to energy savings in several ways, making them an attractive option for industries looking to optimize their energy consumption. Here are the key ways in which water-lubricated compressors help achieve energy efficiency:

  1. Reduced friction and improved efficiency: Water serves as a lubricant in water-lubricated compressors, creating a thin film between moving parts to reduce friction. This reduces the energy losses due to mechanical friction and improves the overall efficiency of the compressor. Compared to oil-lubricated compressors, water-lubricated models can achieve higher mechanical efficiency, translating into energy savings over the compressor’s operational lifetime.
  2. Elimination of oil vapor carryover: Oil-lubricated compressors require oil filtration systems to prevent oil carryover into the compressed air stream. These filtration systems consume energy and can introduce pressure drops. In contrast, water-lubricated compressors eliminate the need for oil filtration, reducing energy consumption associated with filtration equipment and minimizing pressure losses. This leads to improved system efficiency and energy savings.
  3. Improved heat transfer and cooling: Water-lubricated compressors offer enhanced heat transfer capabilities compared to oil-lubricated counterparts. Water has a higher specific heat capacity and thermal conductivity, allowing for more efficient heat dissipation. This results in lower operating temperatures and reduces the energy required for cooling the compressor. By optimizing heat transfer, water-lubricated compressors can minimize energy consumption associated with cooling systems or air conditioning in compressor rooms.
  4. Optimized system design: Water-lubricated compressors often employ advanced system designs that further enhance energy efficiency. For example, they may incorporate variable speed drive (VSD) technology, which adjusts the compressor’s speed and power consumption based on the actual air demand. This eliminates energy waste associated with constant-speed operation and reduces energy consumption during periods of low compressed air demand. Additionally, water-lubricated compressors may feature optimized internal components and improved air flow dynamics, resulting in reduced energy losses and improved overall system efficiency.
  5. Heat recovery opportunities: Water-lubricated compressors can provide opportunities for heat recovery. The heat generated during compression can be captured and utilized for various heating applications within the facility, such as space heating, water heating, or process heating. By harnessing this waste heat, water-lubricated compressors contribute to energy savings by offsetting the need for additional energy sources for heating purposes.

By combining these energy-saving features, water-lubricated air compressors help optimize energy consumption, reduce operational costs, and minimize the environmental impact associated with compressed air systems. Implementing water-lubricated compressors with a comprehensive energy management strategy can result in significant energy savings and improved overall sustainability for industrial operations.

air compressor

Are There Any Restrictions on the Type of Water Used in Water-Lubricated Compressors?

When it comes to water-lubricated compressors, there are certain restrictions and considerations regarding the type of water that can be used. Here’s a detailed explanation of the restrictions on the type of water used in water-lubricated compressors:

Water Quality:

  • Cleanliness: The water used in water-lubricated compressors should be clean and free from excessive impurities or contaminants. Impurities like sediment, minerals, or debris can cause blockages, wear, or damage to the compressor components. It is important to use water that meets the cleanliness requirements specified by the manufacturer.
  • Chemical Composition: The chemical composition of the water can also be a factor to consider. Water with high mineral content or hardness can lead to scale formation, which can affect the performance and lifespan of the compressor. Water treatment methods, such as water softening or filtration, may be necessary to maintain the desired water quality.

Water Temperature:

  • Freezing Point: In cold climates, it is important to ensure that the water used in the compressor’s lubrication system does not freeze. Freezing can cause operational issues and damage to the equipment. The water temperature should be maintained above freezing point through insulation, heating, or other suitable methods.
  • Temperature Range: Water-lubricated compressors may have specific temperature requirements to ensure optimal operation and lubrication. Operating the compressor with water temperatures outside the recommended range can affect its performance and lifespan. It is important to adhere to the manufacturer’s guidelines regarding the acceptable temperature range for the water used.

Water Treatment:

  • Water Treatment Systems: Depending on the quality of the available water supply, it may be necessary to use water treatment systems to ensure the water meets the required standards. Water treatment systems can help remove impurities, control chemical composition, and maintain the desired water quality for effective lubrication and cooling.
  • Water Treatment Frequency: Regular maintenance and monitoring of the water treatment systems are essential to ensure their effectiveness. The frequency of water treatment, such as filtration or chemical treatment, may vary depending on the specific conditions and the water quality in the area.

Manufacturer Recommendations:

  • Consulting the Manufacturer: It is important to consult the manufacturer’s guidelines and recommendations regarding the type of water to be used in water-lubricated compressors. Manufacturers may specify the acceptable water quality parameters, treatment methods, or restrictions to ensure optimal performance and longevity of the compressor.

By considering the cleanliness, chemical composition, temperature, and appropriate water treatment measures, the type of water used in water-lubricated compressors can be optimized to meet the requirements specified by the manufacturer. Adhering to these restrictions helps ensure efficient and reliable operation of the compressor while minimizing the risk of component damage or performance issues.

air compressor

How Do Water-Lubricated Air Compressors Compare to Oil-Lubricated Ones?

Water-lubricated air compressors and oil-lubricated air compressors have distinct differences in terms of lubrication method, performance, maintenance, and environmental impact. Here is a detailed comparison between the two:

Water-Lubricated Air Compressors Oil-Lubricated Air Compressors
Lubrication Method Water is used as the lubricant in water-lubricated compressors. It provides lubrication and heat dissipation. Oil is used as the lubricant in oil-lubricated compressors. It provides lubrication, sealing, and heat dissipation.
Performance Water lubrication offers efficient heat dissipation and cooling properties. It can effectively remove heat generated during compressor operation, preventing overheating and prolonging the compressor’s lifespan. Water lubrication can be suitable for applications where high heat generation is a concern. Oil lubrication provides excellent lubrication properties, ensuring smooth operation and reduced friction. It offers good sealing capabilities, preventing air leakage. Oil-lubricated compressors are often preferred for heavy-duty applications that require high pressure and continuous operation.
Maintenance Water lubrication generally requires less maintenance compared to oil lubrication. Water does not leave sticky residues or deposits, simplifying the cleaning process and reducing the frequency of lubricant changes. However, water lubrication may require additional measures to prevent corrosion and ensure proper water quality. Oil lubrication typically requires more maintenance. Regular oil changes, filter replacements, and monitoring of oil levels are necessary. Contaminants, such as dirt or moisture, can adversely affect oil lubrication and require more frequent maintenance tasks.
Environmental Impact Water lubrication is more environmentally friendly compared to oil lubrication. Water is non-toxic, biodegradable, and does not contribute to air or water pollution. It has a lower environmental impact and reduces the risk of contamination in case of leaks or spills. Oil lubrication can have environmental implications. Oil leaks or spills can contaminate the environment, including air, soil, and water sources. Used oil disposal requires proper handling to prevent pollution. Oil-lubricated compressors also release volatile organic compounds (VOCs) into the air, contributing to air pollution.

In summary, water-lubricated air compressors excel in efficient heat dissipation, require less maintenance, and have a lower environmental impact. On the other hand, oil-lubricated air compressors offer excellent lubrication properties and are suitable for heavy-duty applications. The choice between water and oil lubrication depends on specific requirements, operating conditions, and environmental considerations.

China high quality 5HP 10HP 15HP 20HP 30HP 100% Pure Gas Scroll Air Compressor Totally Oil Free for Medical   with high qualityChina high quality 5HP 10HP 15HP 20HP 30HP 100% Pure Gas Scroll Air Compressor Totally Oil Free for Medical   with high quality
editor by CX 2024-03-10

China Professional 7.5kw 10HP Silent Industrial Fixed Speed Belt Driven Screw 220V 380V 415V 440V 460V 3pH 50Hz 60Hz Air Compressor mini air compressor

Product Description

Power Frequency Direct drive screw air compressor

♦ Intelligent Touch-Screen Design

♦ Direct  Driver

♦ Oil Gas Separator

♦ Oil Filter

♦ Air Filter 

♦ Stainless Steel

♦ Piping Design

1. Remain more than 96% efficient under any load, Save energy 38% more than ordinary motor.
2. Use coaxial integration structure design, No need to use transmission components such as belt, gear, and shaft coupling, No transmission loss completely, and Transmission efficiency reaches 1 high strength impact resistance tests to ensure stability and durability.

Control Panel
Real-time observation of the compressor operation status: Host, fans, exhaust gas temperature, exhaust pressure, power output, total electricity consumption, fault messages, 24-hour customer service line.Multifunction Design: Data curve, parameter settings, device information, data query. 
Air Filter
A high-quality filter, that filter the dirt in the air reliably, and dust particles can be controlled below 0.3 microns, with filtering accuracy up to 99.99%.

ZheJiang CHINAMFG Gas Compressor Manufacturing Co., Ltd. founded in 2005, is a leading high technology machine and equipment manufacturer integrating the design, R&D, production, sales, and service for air compressors & Mining Equipment. Adopting advanced technology, design concept, and quality control, we are able to provide customized products to meet customers’ OEM needs.

Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With a total of 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.

We offer the following products and services:
1. Screw air compressor
    1.1 Oil-free screw air compressor
    1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
    2.1 Piston air compressor
    2.2 Oil-free piston air compressor
    2.3 Piston medium & high-pressure air compressor
3. Portable air compressor & Mining Equipment
    3.1 Diesel or Electric portable screw air compressor
    3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
    4.1 CHINAMFG or Adsorption compressed air drier
    4.2 Compressed air filter or tank
    4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace if needed.

Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.

Q: How can we start ordering with your factory?
A: First, leave us an inquiry and advise which item you’re interested in, and then we will contact you in 24 hours. You’re so kind if provide all the detailed information, will be better for us to know exactly what you need.

Q: What is your MOQ?
A: Different products have different MOQs, most are 1 set.

Q: What are your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.

Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q: Do you have a trading company or a real factory?
A: We are a 100% factory; we are located in ZheJiang city, China. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Years
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Structure Type: Closed Type
Samples:
US$ 1500/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China Professional 7.5kw 10HP Silent Industrial Fixed Speed Belt Driven Screw 220V 380V 415V 440V 460V 3pH 50Hz 60Hz Air Compressor   mini air compressorChina Professional 7.5kw 10HP Silent Industrial Fixed Speed Belt Driven Screw 220V 380V 415V 440V 460V 3pH 50Hz 60Hz Air Compressor   mini air compressor
editor by CX 2024-01-04

China Standard Piston Compressor Small Mini Industrial 1HP 2HP 3HP 10HP 7.5kw 0.8kw Electric Portable Oil Free Air Compressor small air compressor

Product Description

HENNI INTERNATIONAL GROUP

FAQ

 

Q1: Are you factory or trade company?
A1: We are factory , And we have ourselves trading company.

Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.

Q3: What about the voltage of products?Can they be customized?
A3: Yes, of course. The voltage can be customized according to your equirement.

Q4: Which payment term can you accept?
A4: T/T, L/C, D/P, Western Union, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 7-15 days. Other electricity or other color we will delivery within 20-30 days.

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome.

Q7: Which trade term can you accept?
A7: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Yes
Warranty: 1 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

Are There Specific Water Treatment Requirements for Water-Lubricated Compressors?

Water-lubricated compressors often have specific water treatment requirements to ensure optimal performance, prevent equipment damage, and maintain the desired water quality. Here’s a detailed explanation of the water treatment considerations for water-lubricated compressors:

Water Quality:

  • Purity: The water used for lubrication should be clean and free from impurities, contaminants, or excessive minerals. Impurities in the water can lead to corrosion, blockages, and reduced lubrication effectiveness. Water sources should be evaluated to ensure they meet the required purity standards.
  • Chemical Composition: The chemical composition of the water should be within acceptable limits to avoid any adverse reactions with compressor components or lubricants. Certain water characteristics, such as pH, alkalinity, hardness, and conductivity, need to be monitored and controlled to prevent issues like scaling, fouling, or chemical reactions.

Water Treatment Methods:

  • Filtration: Filtration systems are commonly used to remove particulate matter, sediment, or debris from the water. Filters can range from simple strainers to more advanced filtration systems, depending on the specific water quality requirements and the level of filtration needed.
  • Water Softening: If the water has high levels of hardness minerals, such as calcium and magnesium, water softening methods may be necessary. Water softeners use ion exchange or other processes to remove the hardness minerals, which can help prevent scaling and reduce the risk of deposits in the compressor system.
  • Reverse Osmosis (RO): Reverse osmosis is a water treatment method that uses a semi-permeable membrane to remove dissolved solids, ions, and impurities from the water. RO systems can effectively reduce the total dissolved solids (TDS) and improve the overall water quality, making it suitable for water-lubricated compressors.
  • Chemical Treatment: In some cases, chemical treatments may be required to control water chemistry parameters, such as pH or alkalinity. Chemical additives can be used to adjust or stabilize water chemistry within the desired range, preventing corrosion, scaling, or other issues.

Water treatment requirements for water-lubricated compressors can vary depending on factors such as the compressor design, operating conditions, water source quality, and specific application requirements. It is essential to consult the compressor manufacturer’s recommendations and guidelines regarding water treatment. The manufacturer’s guidelines will provide specific information on water quality limits, treatment methods, and any required maintenance procedures related to water treatment.

Regular monitoring of water quality, including periodic testing and analysis, is recommended to ensure that the water treatment measures are effective and the desired water quality is maintained. Water treatment systems should be properly maintained and periodically serviced to ensure their optimal performance and prevent any potential issues that could affect the operation and longevity of water-lubricated compressors.

air compressor

How Does Water-Lubrication Affect the Lifespan of Air Compressor Components?

Water-lubrication can have both positive and negative effects on the lifespan of air compressor components. Here’s a detailed explanation of how water-lubrication can impact the lifespan of air compressor components:

Positive Effects:

  • Lubrication: Water-lubrication provides effective lubrication to the moving parts of the air compressor, reducing friction and wear. Proper lubrication helps minimize the stress on components such as pistons, cylinders, and bearings, which can contribute to extended component lifespan.
  • Cooling: Water-lubricated systems offer efficient cooling properties. The circulation of water through water jackets or cooling channels helps dissipate heat generated during compression. Effective cooling can prevent excessive temperature rise, reducing the risk of thermal damage and prolonging the lifespan of compressor components.
  • Contaminant Control: Water-lubrication can aid in controlling contaminants within the compressor system. Water acts as a medium to trap and remove particulate matter or debris generated during compressor operation. This helps protect components from potential damage and contributes to their longevity.

Negative Effects:

  • Corrosion: Water-lubrication introduces moisture into the compressor system, which can increase the risk of corrosion. Corrosion can degrade the integrity of components, leading to reduced lifespan and potential failures. Proper corrosion prevention measures, such as using corrosion-resistant materials or implementing water treatment processes, are essential to mitigate this negative effect.
  • Contamination: Although water-lubrication can help control contaminants, it can also introduce impurities and contaminants if the water supply or treatment is not adequately managed. Contaminants such as sediment, minerals, or microbial growth can negatively impact component lifespan by causing blockages, wear, or chemical degradation. Regular maintenance and proper filtration systems are crucial to minimize contamination-related issues.
  • System Complexity: Water-lubricated systems can be more complex than oil-lubricated systems, requiring additional components such as water pumps, filters, and separators. The complexity of the system can introduce more points of failure or maintenance requirements, which, if not addressed properly, can affect the overall lifespan of the compressor components.

Proper maintenance, monitoring, and adherence to manufacturer guidelines are essential to maximize the positive effects and mitigate the negative effects of water-lubrication on air compressor components. Regular inspection, cleaning, lubrication, and water treatment can help ensure optimal operation and prolong the lifespan of the compressor components.

air compressor

How Is Water Quality Crucial for the Performance of These Compressors?

Water quality plays a crucial role in the performance of water-lubricated air compressors. The quality of the water used for lubrication directly impacts the efficiency, reliability, and lifespan of these compressors. Here are the key reasons why water quality is essential for optimal compressor performance:

  1. Lubrication effectiveness: Water serves as the lubricant in water-lubricated air compressors. The water forms a protective film between moving parts, reducing friction and wear. However, if the water contains impurities or contaminants, it can compromise the lubricating properties. Impurities like minerals, sediments, or dissolved solids can hinder the formation of an effective lubricating film, leading to increased friction and potential damage to the compressor components.
  2. Corrosion prevention: Water with high mineral content, such as hard water, can promote corrosion within the compressor system. Minerals like calcium and magnesium can react with metal surfaces, leading to rust, scale formation, and degradation of internal components. Corrosion compromises the structural integrity of the compressor, reduces its efficiency, and may result in costly repairs or even premature failure.
  3. Preventing blockages: Poor water quality can result in the accumulation of sediments, debris, or contaminants within the compressor system. These deposits can block water passages, filters, or valves, impeding the flow of water and affecting the overall performance of the compressor. Restricted water flow may lead to inadequate cooling, reduced lubrication, and compromised efficiency.
  4. Preventing fouling and fouling-related issues: Fouling refers to the accumulation of organic or inorganic deposits on heat transfer surfaces, such as heat exchangers or radiators, within the compressor system. Poor water quality can contribute to fouling, reducing heat transfer efficiency and impairing the cooling capacity of the compressor. This can result in elevated operating temperatures, decreased performance, and potential damage to the compressor.
  5. System cleanliness: Clean water is crucial for maintaining a clean and sanitary compressor system, especially in industries like food and beverage or medical applications. Contaminated water can introduce harmful bacteria, microorganisms, or particles into the compressor, posing a risk to product quality, safety, or patient well-being.

To ensure optimal performance and longevity of water-lubricated air compressors, it is important to monitor and maintain the quality of the water used for lubrication. Regular water analysis, proper filtration, and appropriate water treatment measures should be employed to remove impurities, control mineral content, and maintain the desired water quality. By ensuring clean and high-quality water, the compressor can operate efficiently, minimize the risk of component damage, and contribute to a reliable and safe compressed air system.

China Standard Piston Compressor Small Mini Industrial 1HP 2HP 3HP 10HP 7.5kw 0.8kw Electric Portable Oil Free Air Compressor   small air compressor China Standard Piston Compressor Small Mini Industrial 1HP 2HP 3HP 10HP 7.5kw 0.8kw Electric Portable Oil Free Air Compressor   small air compressor
editor by CX 2023-12-29

China supplier Made in China Factory 7.5kw Screw Air Compressor Machine Price Affordable 10HP Spiral Air Compressor with Air Storage Tank Dryer Filter air compressor CHINAMFG freight

Product Description

HENNI INTERNATIONAL GROUP

                                          

                                                       Three selling points                                                                 

                                Host                                       Motor rotor                        Motor stator         

The main parts of air compressor                Generate electrical power                    used toproduce compresse dgas

      

About the air compressor
 

         Oil and gas drum

Used to store gas The device is set simulta neously System pressure stabilization Definiteaction

 

Permanent magnet /Constant
frequency conversion air compressor
10A Power 7.5KW
Pressure 0.8MPA (can be customized)
Length * width * height 850mm* 630mm* 920mm
Exhaust volume 0.85m3/min
Noise 68±2 Dda
weight 145KG
Gas tarks Volume: 0.3m³ Design pressure 0.8 mpa
Inside diameter of containe 500mm
Container heigh 1590mm
material carbon steel
Freeze air dryer of DH series 10AC Treated air volume 1.5m³
Electric power 220/50HZ(can be customized)
Length *width * heigh 680mm*420mm* 660mm
weight 38KG
Conditions of use Inlet temperature≤80°C
Dew point temperature 2-10°C
Working pressure 1.0mpa
Filter DH-015 Treated air volume 1.5m³
Working pressure 1.3mpa
Diameter 109mm
Length 366mm

After-sales Service: Yes
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China supplier Made in China Factory 7.5kw Screw Air Compressor Machine Price Affordable 10HP Spiral Air Compressor with Air Storage Tank Dryer Filter   air compressor CHINAMFG freightChina supplier Made in China Factory 7.5kw Screw Air Compressor Machine Price Affordable 10HP Spiral Air Compressor with Air Storage Tank Dryer Filter   air compressor CHINAMFG freight
editor by CX 2023-11-29

China high quality CHINAMFG Brand 10HP 10bar Stationary Belt Driving Mini Screw Air Compressor LG-1.0/10 air compressor repair near me

Product Description

Description:

Economical operating costs
The system adopts continuously variable displacement from 0% to 100%. The displacement will decrease as air consumption decreases. Simultaneously, the electric current will also drop. When air consumption stops, the air compressor will automatically stop after operating for a while without air injection. When air consumption increases, the air compressor will return to work, achieving the optimal energy efficiency.
Good adaptability to various environments
With an exceptional refrigerant system built in, the product applies to environments with high temperatures and high levels of humidity. With excellent vibration isolation and noise reduction, the installation of Kaishan’s Screw Air Compressor does not require a designated space. These air compressors can be installed as long as minimal ventilation and maintenance space are reserved.
Design features of screw rotary:
I. Fully engaging “curved interfaces”, it enables fluid film lubrication to form, lowering cross leakage of the contact belts, while improving the efficiency of the air compressor. Meanwhile, it also improves the operating and testing performance of rotors.
II. The design features “big rotors and bearings at a low speed”. The rotational speed is lower than products of other brands, which may reduce noise levels and vibration, lower the temperature of displacement, and improve the rigidity of the rotors. As a result, the service life is extended, and the sensitivity to impurity as well as oil and carbide substances is reduced.
III. The power range falls between 4 kW and 355 kW. Amongst which, 18.5 kW to 250 kW is for direct drive without the gearbox; 200 kW and 250 kW are for direct drive of four-stage engines with a rotational speed as low as 1,480 RPM.

 

Specifications for CHINAMFG LG series stationary screw compressor
Model Pressure Capacity Connection type Power Dimension Weight
(MPa/psi) (m3/min/CFM) Belt (kw/hp) (mm) (kg)
LG-1.2/8 0.8/115 1.2/42 7.5/10 900×700×1040 350
LG-1.0/10 1/145 1/35
LG-0.8/13 1.3/190 0.8/28
LG-1.7/8 0.8/115 1.7/60 11/15 1060*800*1230 500
LG-1.5/10 1/145 1.5/53
LG-1.2/13 1.3/190 1.2/42
LG-2.4/8 0.8/115 2.4/84 Belt 15/20 550
LG-2.2/10 1/145 2.2/77
LG-1.7/13 1.3/190 1.7/6

 

After-sales Service: 1 year
Warranty: 6 months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Position: Vertical
Structure Type: Closed Type
Customization:
Available

|

air compressor

How are air compressors utilized in pharmaceutical manufacturing?

Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:

1. Manufacturing Processes:

Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.

2. Instrumentation and Control Systems:

Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.

3. Packaging and Filling:

Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.

4. Cleanroom Environments:

Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.

5. Laboratory Applications:

In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.

6. HVAC Systems:

Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.

By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China high quality CHINAMFG Brand 10HP 10bar Stationary Belt Driving Mini Screw Air Compressor LG-1.0/10   air compressor repair near meChina high quality CHINAMFG Brand 10HP 10bar Stationary Belt Driving Mini Screw Air Compressor LG-1.0/10   air compressor repair near me
editor by CX 2023-11-06

China Hot selling Mtz56hl9ave Compressormtz56hl9ave 3HP 5HP 6HP 10HP Air Compressor Scroll wholesaler

Product Description

 

 

Hermetic piston compressor, MT/Z medium and high temperature compressor specifications
Rated Performance R22,R407C-50HZ
Model Rated Performance* MT-R22 Rated Performance** MTZ-R407C
Capacity(W)  Input Power (KW)  Input current(A)  COP  (W/W) Capacity(W)  Input Power (KW)  Input current(A)  COP  (W/W)
MT/MTZ 18 JA 3881 1.45 2.73 2.68 3726 1.39 2.47 2.68
MT/MTZ 22 JC 5363 1.89 3.31 2.84 4777 1.81 3.31 2.64
MT/MTZ 28 JE 7378 2.55 4.56 2.89 6137 2.35 4.39 2.61
MT/MTZ 32 JF 8064 2.98 4.97 2.70 6941 2.67 5.03 2.60
MT/MTZ 36 JG 9272 3.37 5.77 27.5 7994 3.12 5.71 2.56
MT/MTZ 40 JH 1571 3.85 6.47 2.72 9128 3.61 6.45 2.53
MT/MTZ 44 HJ 11037 3.89 7.37 2.84 9867 3.63 6.49 2.72
MT/MTZ 50 HK 12324 4.32 8.46 2.85 11266 4.11 7.34 2.74
MT/MTZ 56 HL 13771 5.04 10.27 2.73 12944 4.69 8.36 2.76
MT/MTZ 64 HM 15820 5.66 9.54 2.79 14587 5.25 9.35 2.78
MT/MTZ 72 HN 17124 6.31 10.54 2.71 16380 5.97 10.48 2.74
MT/MTZ 80 HP 19534 7.13 11.58 2.74 18525 6.83 11.83 2.71
MT/MTZ 100 HS 23403 7.98 14.59 2.93 22111 7.85 13.58 2.82
MT/MTZ 125 HU 3571 10.66 17.37 2.85 29212 10.15 16.00 2.88
MT/MTZ 144 HV 34340 11.95 22.75 2.87 32934 11.57 18.46 2.85
MT/MTZ 160 HW 38273 13.39 22.16 2.86 37386 13.28 21.40 2.82
MTM/MTZ200 HSS 46807 15.97 29.19 2.93 43780 15.54 26.90 2.82
MTM/MTZ250HUU 6 0571 21.33 34.75 2.85 57839 20.09 31.69 2.88
MTM/MTZ288 HVV 68379 23.91 45.50 2.87 65225 22.92 36.56 2.85
MTM/MTZ 320 HWW 76547 26.79 44.32 2.86 74571 26.30 42.37 2.81

 

Rated Performance*High Efficiency CompressorR22-50HZ
Model Capacity/(W) Input Power (KW) Inputcuprret/(A) COP(W/W)
MT 45 HJ 10786 3.62 6.86 2.98
MT 51 HK 12300 4.01 7.86 3.07
MT 57 HL 13711 4.54 9.24 3.02
MT 65 HM 15763 5.23 8.81 3.01
MT 73 HN 17863 5.98 9.99 2.99
MT 81 HP 25718 6.94 11.27 2.93

R134a,R404A,R507-50Hz
 Model Rated Performance* R134A Rated Performance**R404A,R507-50HZ
Capacity(W)  Input Power (KW)  Input current(A)  COP  (W/W) Capacity(W)  Input Power (KW)  Input current(A)  COP  (W/W)
MT/MTZ 18 JA 2553 0.99 2.19 2.58 1865 1.2 2.47 1.56
MT/MTZ22 JC 3352 1.20 2.51 2.80 2673 1.56 2.96 1.71
MT/MTZ 28 JE 4215 1.53 3.30 2.75 3343 1.95 3.80 1.72
MT/MTZ 32 JF 4951 1.87 3.94 2.65 3747 2.28 4.51 1.64
MT/MTZ 36 JG 6005 2.13 4.09 2.81 4371 2.66 4.91 1.64
MT/MTZ 40 JH 6398 2.33 4.89 2.74 4889 3.00 5.36 1.63
MT/MTZ 44 HJ 6867 2.52 5.65 2.72 5152 3.16 6.37 1.63
MT/MTZ 50 HK 8071 2.88 5.50 2.80 6152 3.61 6.53 1.70
MT/MTZ 56 HL 9069 3.21 5.83 2.82 7001 4.00 7.07 1.75
MT/MTZ 64 HM 1571 3.62 6.96 2.86 8132 4.54 8.30 1.79
MT/MTZ 72 HP 11853 4.01 7.20 2.96 9153 4.99 8.64 1.84
MT/MTZ 80 HP 13578 4.63 8.45 2.93 10524 5.84 10.12 1.80
MT/MTZ 100 HS 15529 5.28 10.24 2.94 12571 6.83 12.16 1.76
MT/MTZ 125 HU 19067 6.29 10.80 3.03 15714 8.53 13.85 1.84
MT/MTZ 144 HV 23620 7.83 13.78 3.02 18076 9.74 16.25 1.86
MT/MTZ 160 HW 25856 8.57 14.67 3.02 25713 11.00 17.94 1.84
MTM/MTZ200 HSS 3571 10.45 20.28 2.94 23800 13.53 24.06 1.76
MTM/MTZ 250 HUU 37746 12.45 21.38 3.03 31121 16.88 27.43 1.84
MTM/MTZ288 HVV 46773 15.49 27.29 3.02 35779 19.28 32.18 1.86
MTM/MTZ 320 HWW 51169 16.98 29.06 3.01 40093 21.76 35.51 1.84

 

50HZ DATA  
Model  50Hz Nominal Cooling Capacity/Capacity Input Power COP E.E.R. c Displacement Displacement Injection flow d Net.W
TR W Btu/h KW W/W Btu/h/W cm³/rev m3/h dm3 kg
R22 Single Sm084 7 20400 69600 6.12 3.33 11.4 114.5 19.92 3.3 64
SM090 7.5 21800 74400 6.54 3.33 11.4 120.5 20.97 3.3 65
SM100 8 23100 79000 6.96 3.33 11.3 127.2 22.13 3.3 65
SM110 9 25900 88600 7.82 3.32 11.3 144.2 25.09 3.3 73
SM112 9.5 27600 94400 7.92 3.49 11.9 151.5 26.36 3.3 64
SM115 9.5 28000 95600 8.31 3.37 11.5 155.0 26.97 3.8 78
SM120 10 35710 157100 8.96 3.36 11.5 166.6 28.99 3.3 73
SM124 10 31200 106300 8.75 3.56 12.2 169.5 29.5 3.3 64
SM125 10 35710 157100 8.93 3.37 11.5 166.6 28.99 3.8 78
SM147 12 36000 123000 10.08 3.58 12.2 193.5 33.7 3.3 67
SM148 12 36100 123100 10.80 3.34 11.4 199.0 34.60 3.6 88
SM160 13 39100 133500 11.60 3.37 11.5 216.6 37.69 4.0 90
SM161 13 39000 133200 11.59 3.37 11.5 216.6 37.69 3.6 88
SM175 14 42000 143400 12.46 3.37 11.5 233.0 40.54 6.2 100
SM/SY185 15 45500 155300 13.62 3.34 11.4 249.9 43.48 6.2 100
SY240 20 61200 2 0571 0 18.20 3.36 11.5 347.8 60.50 8.0 150
SY300 25 78200 267000 22.83 3.43 11.7 437.5 76.10 8.0 157
SY380 30 94500 322700 27.4 3.46 11.8 531.2 92.40 8.4 158
R107C Single SZ084 7 19300 66000 6.13 3.15 10.7 114.5 19.92 3.3 64
SZ090 7.5 20400 69600 6.45 3.16 10.8 120.5 20.97 3.3 65
SZ100 8 21600 73700 6.84 3.15 10.8 127.2 22.13 3.3 65
SZ110 9 24600 84000 7.76 3.17 10.8 144.2 25.09 3.3 73
SZ115 9.5 26900 91700 8.49 3.16 10.8 155.0 26.97 3.8 78
SZ120 10 28600 97600 8.98 3.18 10.9 166.6 28.99 3.3 73
SZ125 10 28600 97500 8.95 3.19 10.9 166.6 28.99 3.8 78
SZ148 12 35100 119800 10.99 3.19 10.9 199.0 34.60 3.6 88
SZ160 13 38600 131800 11.77 3.28 11.2 216.6 37.69 4.0 90
SZ161 13 37900 129500 11.83 3.21 10.9 216.6 37.69 3.6 88
SZ175 14 45710 136900 12.67 3.17 10.8 233.0 40.54 6.2 100
SZ185 15 43100 147100 13.62 3.16 10.8 249.9 43.48 6.2 100
SZ240 20 59100 201800 18.60 3.18 10.9 347.8 60.50 8.0 150
SZ300 25 72800 248300 22.70 3.20 10.9 437.5 76.10 8.0 157
SZ380 30 89600 305900 27.60 3.25 11.1 431.2 92.40 8.4 158

Model Nominal Cooling Capacity 60Hz Nominal Cooling Capacity/Capacity Input Power maximum rated current COP  Displacement  Displacement  Injection flow Net.W
TR W Btu/h kW MCC COP W/W EERBtu/h/W cmVrev m3/h dm3 kg
R22 HRM032U4 2.7 7850 26790 2.55 9.5 3.08 10.5 43.8 7.6 1.06 31
HRM034U4 2.8 8350 28490 2.66 9.5 3.14 10.5 46.2 8.03 1.06 31
HRM038U4 32 9240 31520 2.94 10.0 3.14 10.7 46.2 8.03 1.06 31
HRM040U4  3.3 9710 33120 2.98 10 3.26 11.1 54.4 9.47 1.06 31
HRM042U4 35 10190 34770 3.13 11.0 3.26 11.1 57.2 9.95 1.06 31
HRM045U4 3.8 10940 37310 3.45 12 3.17 10.8 61.5 10.69 1.33 31
HRM047U4 3.9 11500 39250 3.57 12.0 3.23 11.0 64.1 11.15 1.33 31
HRM048U4 4 11510 39270 3.57 12.5 3.23 11 64.4 11.21 1.57 37
HRM051T4 4.3 12390 44280 3.67 13.0 3.37 11.5 68.8 11.98 1.57 37
HRM051U4 4.3 12800 43690 3.83 13 3.34 11.4 68.8 11.98 1.57 37
HRM054U4 4.5 13390 45680 3.97 13.1 3.37 11.5 72.9 12.69 1.57 37
HRM058U4 4.8 14340 48930 4.25 15 3.37 11.5 78.2 13.6 1.57 37
HRM060T4 5.0 14570 49720 4.28 15.0 3.40 11.6 81.0 14.09 1.57 37
HRM060U4 5.0  14820 5 0571 4.4 15 3.37 11.5 81 14.09 1.57 37
HLM068T4 5.7 16880 57580 5.00 15.0 3.37 11.5 93.1 16.20 1.57 37
HLM072T4 6.0  17840 6 0571 5.29 15 3.37 11.5 98.7 17.2 1.57 37
HLM075T4 6.3 18430 62880 5.37 16.0 3.43 11.7 102.8 17.88 1.57 37
HLM081T4 6.8 19890 67880 5.8 17 3.43 11.7 110.9 19.3 1.57 37
HCM094T4 7.8 23060 78670 6.80 21.0 3.39 11.6 126.0 21.93 2.66 44
HCM109T4 9.1 26690 91070 7.77 24 3.43 11.7 148.8 25.89 2.66 44
HCM120T4 10.0 29130 99390 8.51 25.0 3.42 11.7 162.4 28.26 2.66 44
R407C HRP034T4  2.8 7940 27080 2.68 9.5 2.96 10.1 46.2 8 1.06 31
HRP038T4 3.2 8840 30150 2.82 11 3.14 10.7 51.6 8.98 1.06 31
HRP040T4 3.3 9110 31080 3.14 11.5 2.9 9.9 54.4 9.47 1.06 31
HRP042T4 3.5 9580 32680 3.3 10 2.9 9.9 57.2 9.95 1.06 31
HRP045T4 3.8 1571 36890 3.58 12 3.02 10.3 61.5 10.69 1.33 31
HRP047T4 3.9 11130 37980 3.69 12 3.02 10.3 64.1 11.15          1.33 31
HRP048T4 4.0  11100 37880 3.35 12 3.31 11.3 64.4 1L21 1.57 37
HRP051T4 4.3 12120 41370 3.83 13 3.17 10.8 68.8 11.98 1.57 37
HRP054T4 4.5 12570 42880 3.97 12.5 3.17 10.8 72.8 12.66 1.57 37
HRP058T4 4.8 13470 45970 4.25 14.0 3.17 10.8 78.2 13.6 1.57 37
HRP060T4 5.0  13860 47280 4.26 15 3.25 11.1 81 14.09 1.57 37
HLP068T4 5.7 15700 53560 5.10 15.0 3.08 10.5 93.1 16.20 1.57 37
HLP072T4 6.0  16810 57350 5.16 15 3.26 11.1 98.7 17.17 1.57 37
HLP075T4 6.3 18040 61550 5.54 16.0 3.26 11-1 102.8 17.88 1.57 37
HLP081T4 6.8 18600 63470 5,66 17 3.28 11,2 110,9 19,30 1,57 37
HCP094T4 7.8 21590 73660 6.63 21.0 3.26 11.1 126.0 21.93 2.66 44
HCP109T4 9.1 25070 85550 7.77 24 3.23 11 148.8 25.89 2.66 44
HCP120T4 10.0 27370 93400 8.47 25.0 3.23 11.0 162.4 28.26 2.66 44
R410A HRH571U4 2.4 7120 24310 2.43 10 2.93 10 27.8 4.84 1.06 31
HRH031U4 26 7530 25710 2.67 10.0 2.82 9.62 29.8 5.19 1.06 31
HRH032U4 2.7 7670 26170 2.75 10 2.79 9.51 30.6 5.33 1.06 31
HRH034U4 2.8 8500 29000 2.90 10.0 2.93 10.0 33.3 5.75 1.06 31
HRH036U4 3 8820 30110 3.13 10 2.82 9.62 34.7 6.04 1.06 31
HRH038U4 3.2 9250 31560 3.35 12.0 2.76 9.41 36.5 6.36 1.06 32
HRH040U4 3.3 15710 34810 3.58 12 2.85 9.72 39.6 6.9 1.33 32
HRH041U4 3.3 10050 34300 3.43 12.5 2.93 10 39.3 6.8 1.57 37
HRH044U4 3.7 1 0571 36940 3.92 13.5 2.76 9.41 42.6 7.41 1.57 37
HRH049U4 4.1 12110 41320 4.04 13.5 2.99 10.22 47.4 8.24 1.57 37
HRH051U4 4.3 12860 43890 4.21 13 3.05 10.42 49.3 5.58 1.57 37
HRH054U4 4.5 13340 45510 4.41 15.0 3.02 10.32 52.1 9.07 1.57 37
HRH056U4 4.7 13830 47200 4.58 15 3.02 1031 54.1 9.42 1.57 37
HLH061T4 5.1 15210 51880 4.89 15.0 3.11 1061 57.8 10.10 1.57 37
HLH068T4  5.7 16880 57610 5.26 19 3.21 1096 64.4 11.21 1.57 37
HLJ072T4 6.0 17840 60900 5.56 19.0 3.21 11.0 68.0 11.82 1.57 37
HLJ075T4  6.3 18600 63490 5.77 18 3.22 11 70.8 12.32 1.57 37
HLJ083T4 6.9 20420 69690 6.28 19.0 3.25 Hl 78.1 13.59 1.57 37
HCJ090T4 7.5 22320 76190 7.19 19 3.11 10.6 86.9 15.11 2.66 44
HCJ105T4 8.8 26100 89090 8.25 25.0 3.16 10.8 101.6 17.68 2.66 44
HCJ120T4 10 29610 157180 9.53 27 3.11 10.6 116.4 20.24 2.66 44

 

Model HP Voltage
MLM019T5LP9 2.5 220-240V-1-50HZ
MLM571T5LP9 3 220-240V-1-50HZ
MLM026T5LP9 3.5 220-240V-1-50HZ
MLM015T4LP9 2 380-415V-3-50Hz&460V-3-60Hz
MLM019T4LP9 2.5 380-415V-3-50Hz&460V-3-60Hz
MLM571T4LP9 3 380-415V-3-50Hz&460V-3-60Hz
MLM026T4LP9 3.5 380-415V-3-50Hz&460V-3-60Hz
MLM030T4LC9 4 380-415V-3-50Hz&460V-3-60Hz
MLM038T4LC9 5 380-415V-3-50Hz&460V-3-60Hz
MLM045T4LC9 6 380-415V-3-50Hz&460V-3-60Hz
MLM048T4LC9 7 380-415V-3-50Hz&460V-3-60Hz
MLM058T4LC9 7.5 380-415V-3-50Hz&460V-3-60Hz
MLM066T4LC9 9 380-415V-3-50Hz&460V-3-60Hz
MLM076T4LC9 10 380-415V-3-50Hz&460V-3-60Hz
*MLM series general-purpose lubricating oil is AB alkyl benzene oil, the refrigerant is R22.
 
Model HP Voltage
MLZ019T5LP9 2.5 220-240V-1-50HZ
MLZ571T5LP9 3 220-240V-1-50HZ
MLZ026T5LP9 3.5 220-240V-1-50HZ
MLZ015T4LP9 2 380-415V-3-50Hz&460V-3-60Hz
MLZ019T4LP9 2.5 380-415V-3-50Hz&460V-3-60Hz
MLZ571T4LP9 3 380-415V-3-50Hz&460V-3-60Hz
MLZ026T4LP9 3.5 380-415V-3-50Hz&460V-3-60Hz
MLZ030T4LC9 4 380-415V-3-50Hz&460V-3-60Hz
MLZ038T4LC9 5 380-415V-3-50Hz&460V-3-60Hz
MLZ045T4LC9 6 380-415V-3-50Hz&460V-3-60Hz
MLZ048T4LC9 7 380-415V-3-50Hz&460V-3-60Hz
MLZ058T4LC9 7.5 380-415V-3-50Hz&460V-3-60Hz
MLZ066T4LC9 9 380-415V-3-50Hz&460V-3-60Hz
MLZ076T4LC9 10 380-415V-3-50Hz&460V-3-60Hz
*MLM series general-purpose lubricating oil is PVE ugly oil, refrigerant R404A/R134A/R507/R22

Archean refrigeration has been focusing on the refrigeration industry for more than 10 years. The compressors are sold all over the world and have been well received. The company has accumulated strong experience in the compressor market, rich technical support, and a satisfactory one-stop procurement solution. You can rest assured You don’t need to worry about this series, from placing an order to receiving the goods. We provide a complete solution to serve customers well, which is our purpose of hospitality.

 

Installation Type: Movable Type
Lubrication Style: Lubricated
Cylinder Position: Vertical
Model: Mtz56hl9ave
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
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air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

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editor by CX 2023-11-02

China Custom 10HP 7.5kw 300L Auto Shop Car Accessory Paint Machine Air Pump Belt Driven Air Compressor air compressor portable

Product Description

Air Compressor
Stock in Africa,UAE,Singapor, Malaysia

Model HP KW Speed
(RPM)
Capacity
(L/min)
Cylinder
(mm)
Max Pressure
(Bar)
Tank
(L)
Package
(L*W*H mm)
Weight
(KG)
LSB3090-250 10 7.5 950 1000 95*3 8 300 1680*660*1180 260
  1. 24 HOURS CONINUOUS RUNNING
     
    The J-compressor can work day and night without pause, because of the round angle modeling air pump and enlarged crankshaft and connecting rod.
     
  2. 20% MORE SUPER DISPLACEMENT
     
    This J-compressor’s s displacement is 20% larger than common compressor, because of the heavy-duty bottom support, larger crank case, 1 processed bearing hole match with CHINAMFG bearing, double valve plate and so on.
     
  3. HIGH QUALITY SPARE PARTS
     
    Equip with pure copper discharge pipe, release pipe and copper check valve spool, imported material triangle belt, enlarged air filter, Swedish screw steel valve clack, higher precision of piston and piston ring, and so on
     
  4. HIGH SAFETY VESSEL
     
    Modern and advanced automatic electrical production line promise excellent quality.
     
    Imported LINCOLN welding machine guarantees the smooth welding without undercut
     
    Weekly hydrostatic burst test uses 5 times design pressure to check steel quality and welding safety.
     
  5. GOOD QUALITY MOTOR
     
    10%-30% more sheet motor staor and rotor. 15% low-voltage start-up is 15% lower than standars voltage of your country. Temperature rises95K to support long time working.

HangZhou CHINAMFG Machinery Co., Ltd., founded in 2008, is an integrated enterprise specilizing in the design, production, sales, and service of auto maintenance equipment. We not only sell products, but also provide project package services, including project layout design, one-stop purchasing, installation and training, have established cooperative relations with many demestic and foreign customers.

We have operations and experience centers in Africa, the Middle East, and Singapore that provide localized services.

Haosail’s products are passed JINGRUI TEST CENTER’s quality management, which can achieve quality traceability and make customers feel at ease.

Our philosophy: Looking CHINAMFG to the establishment of cooperation with customers, including product sales agent, project contract supporting. Haosail, your auto-repair partner from zero to success.

Q: Why to choose Haosail?

1. Compared to the factory which can only provide single product, we can offer you one-stop purchasing, provide whole set of equipment and turnkey solution for your garage.  
 
2. Compared to normal trading company, we have abroad sales stores and professional after-sale team. You don’t need to worry about our company strength, equipment installation and maintenance problems.
 
3. Compared to normal sales company, we have our LOGO on all of our equipment, Uniform color, if you want to start your own business or act as a product agent, we are the best solution for your investment.

Classification: Variable Capacity
Job Classification: Reciprocating
Transmission Power: Dynamoelectric
Cooling Method: Air-cooled
Cylinder Arrangement Mode: Symmetrical Balance
Cylinder Stage: Single Stage
Customization:
Available

|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

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editor by CX 2023-10-31

China Hot selling Manufacturers Cheap 7.5kw 10HP Portable Mobile Tank Mounted Electric Silent Rotary Screw Air Compressors mini air compressor

Product Description

Manufacturers Cheap 7.5KW 10HP Portable Mobile Tank Mounted Electric Silent Rotary Screw Air Compressors

 

Main Features:

1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.

2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.

3.  With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.

Oil FilterGood Quality filters ensure longer working life and save the maintenance time and cost.

Stainless Steel Hoses: High and low temperature resistant, high pressure resistant. 

Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.

Air End: Imported DLOL air end, advanced profile design. 

Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.

Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment. 

Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.

Technical parameters:

Our workshop:

 

After-sales Service: Free Spare Parts
Warranty: One Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What are the differences between stationary and portable air compressors?

Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:

1. Mobility:

The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.

2. Power Source:

Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.

3. Tank Capacity:

Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.

4. Performance and Output:

The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.

5. Noise Level:

Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.

6. Price and Cost:

Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.

When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

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editor by CX 2023-10-24

China factory 10HP 7.5kw 12 Bar 28 Cfm Direct Drive Industrial Rotary Screw Air Compressor best air compressor

Product Description

 

FAQ

Q1: Warranty terms of your machine?
A1: One year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.

Q7: What’s your factory’s production capacity?
A7: About 2000 units per month.


 

After-sales Service: Spare Parts
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

What is the role of air compressors in manufacturing and industrial processes?

Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:

1. Pneumatic Tools and Equipment:

Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.

2. Automation and Control Systems:

Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.

3. Air Blowing and Cleaning:

Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.

4. Air Separation and Gas Generation:

Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.

5. HVAC Systems:

Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.

6. Air Compression for Storage and Transport:

Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.

7. Process Instrumentation:

Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.

8. Material Handling and Pneumatic Conveying:

In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.

Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.

air compressor

What are the key components of an air compressor system?

An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:

1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.

2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.

3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.

4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.

5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.

6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.

7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.

8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.

9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.

10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.

These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.

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editor by CX 2023-10-18