Product Description
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Petroleum, Chemical, Gas and Oil Free Air Compressor
Description&Advantages
Product Descriptions:
The air compressors manufactured by ASC Compressor Factory are oil-free lubrication reciprocating piston compressors developed in collaboration with the German company CHINAMFG DEMAG. These models are known for their low energy consumption, minimal noise, reduced vibration, high reliability, and easy operation.
Each unit primarily consists of the compressor mainframe, electric motor, common base frame, air system, cooling system, lubrication system, instrument control system, drainage system, and electrical system. All components are generally installed on a single common base frame, which is then mounted on a concrete foundation, making it a fixed-type gas station. The connections between the equipment and the fixing points to the base are detachable, making transportation, installation, operation, and maintenance extremely convenient.
As a specialty gas compressor, this model can also compress gases like helium, natural gas, LPG, associated petroleum gas, hydrogen, argon, ethylene, propylene, propane, chloromethane, chloroethane, ethylene oxide, perfluoroethane, carbon monoxide, ammonia, dimethyl ether, carbon dioxide, and coal gas. It’s widely used in industries like petroleum, chemical, fertilizer, metallurgy, industrial gases, fuel gas, food, and more.
Advantages:
Our products, incorporating technology from Germany’s CHINAMFG Demag companies, exhibit high reliability. Wearable parts like gas valves and piston rings use products from Austria’s Hoerbiger company, with a lifespan exceeding 8000 hours. The system supports soft starting, allowing frequent start and stop cycles for the compressor. It features a wide intake range for broad adaptability. The overall skid-mounted structure results in low noise and is easy to install in urban areas, leading to investment savings.
It is equipped with a CHINAMFG PLC control system for high automation, ABB soft start (or variable frequency), and features automatic shutdown with audible and visual alarms in case of faults
Product Parameters
| Model | Flow m3/h | Inlet Pressure (Mpa) |
Outlet Pressure (Mpa) |
Weight (Kg) |
Power (Kw) |
| VW-6/16-24 | 360 | 1.6 | 2.4 | 2600 | 110 |
| VW-6/(0-1.62)-(5-21) | 360 | 0-0.162 | 0.5-2.1 | 2350 | 75 |
| WW-26.7/0.5-10 | 1602 | 0.05 | 1 | 4500 | 250 |
| DW-2/0.2-16 | 120 | 0.02 | 1.6 | 1500 | 22 |
| WW-3/8 | 180 | normal pressure | 0.8 | 1500 | 22 |
| 2VW-50/3.5 | 3000 | normal pressure | 0.35 | 6000 | 220 |
| 2VW-16.7/0.5-20 | 1002 | 0.05 | 2 | 6500 | 185 |
| ZW-0.6/6-10 | 36 | 0.6 | 1 | 760 | 5.5 |
| ZW-0.8/12 | 48 | normal pressure | 1.2 | 1200 | 7.5 |
| DW-9.5/7 | 570 | normal pressure | 0.7 | 2600 | 55 |
| VW-4.5/0.5-10 | 270 | 0.05 | 1 | 2100 | 37 |
| 2VW-25/25 | 1500 | normal pressure | 2.5 | 2100 | 250 |
| 2VW-50/3.5 | 3000 | normal pressure | 0.35 | 6000 | 220 |
| DW-4.5/0.5-13 | 270 | 0.05 | 1.3 | 2500 | 18.5 |
| ZW-0.46/(5-10)-(15-20) | 27.6 | 0.5-1.0 | 1.5-2.0 | 850 | 11 |
| VW-5.6/(1.5-2)-25 | 27.6 | 0.15-0.2 | 2.5 | 2000 | 55 |
| V-6.5/(1-3)-7 | 390 | 0.1-0.3 | 0.7 | 1900 | 37 |
| WW-2.5/3-250 | 150 | 0.3 | 25 | 3500 | 110 |
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FAQ
Q:Are you a factory?
A:Yes, we are indeed a factory. We specialize in manufacturing high-quality Air/Gas Compressors and are proud to be a primary source for these products.
Q:How long is your delivery time?
A:It varies depending on the specific situation. For our standard configuration compressors, the delivery time is around 30 days. For customized compressors, it usually takes about 30-45 days.
Q:What technical support do you offer?
A:We offer comprehensive technical support to our clients, including remote assistance for installation and commissioning processes. Additionally, we have a team of seasoned engineers ready to be deployed to international client locations for meticulous on-site debugging, installation, and post-installation services.
Q:What is your warranty period?
A:Our warranty policy is valid for a period of 18 months from the date of commissioning at the end customer’s site or 21 months from the date of receipt by the purchaser, whichever comes first. This comprehensive coverage is designed to ensure total customer satisfaction and the reliability of our products
Q:How do you package the compressors?
A:For smaller compressors, we utilize robust plywood boxes that conform to export specifications.
For the larger units, we strategically place them in freight containers, implementing secure fastening methods to safeguard against any potential damage during the shipping process.
Q:What are your payment terms?
A:Usually, the payment is made by T/T with a 30% down payment CHINAMFG confirmation of the Proforma Invoice (PI), and the balance is to be paid after inspection and before shipment. We accept both TT and L/C at sight.
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| After-sales Service: | Local Teams |
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| Warranty: | 18 Months |
| Lubrication Style: | Customized |
| Cooling System: | Air Cooling/Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Customized |
| Samples: |
US$ 40000/Set
1 Set(Min.Order) | |
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| Customization: |
Available
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Can Water-Lubricated Compressors Be Used in High-Pressure Applications?
Water-lubricated compressors can be used in high-pressure applications, but there are certain considerations and limitations to keep in mind. Here’s a detailed explanation:
Water-lubricated compressors are typically designed for lower to medium-pressure ranges. They are commonly used in applications where the required discharge pressure does not exceed a certain threshold, typically up to a few hundred pounds per square inch (psi). However, there are specialized water-lubricated compressors available that can handle higher pressures, depending on the specific design and construction.
The ability of a water-lubricated compressor to operate at high pressures depends on several factors:
- Compressor Design: The design and construction of the compressor play a crucial role in determining its maximum pressure rating. Compressors designed for high-pressure applications need to have robust components, such as reinforced casings, high-strength materials, and proper sealing mechanisms to withstand the elevated pressures. Special attention should be given to the design of the water-lubricated bearing system to ensure it can handle the increased loads and pressures.
- Water Supply and Cooling: High-pressure compressors generate more heat during the compression process, requiring efficient cooling mechanisms to maintain safe operating temperatures. Sufficient water supply and cooling capacity must be available to handle the increased heat load. Adequate flow rates, temperature control, and cooling methods, such as water jackets or external cooling systems, may be necessary to prevent overheating and ensure proper lubrication and cooling of the compressor components.
- Water Quality: The quality of the water used for lubrication becomes even more critical in high-pressure applications. Any impurities, contaminants, or minerals present in the water can cause increased wear, corrosion, or blockages, jeopardizing the compressor’s performance and reliability. Water treatment or filtration systems may be required to maintain the desired water quality and prevent damage to the compressor.
- Sealing and Leakage Control: As the pressure increases, it becomes more challenging to maintain effective sealing and prevent leakage in the compressor system. Proper sealing mechanisms, such as high-quality seals and gaskets, are essential to ensure minimal leakage and maintain the required pressure levels. Adequate monitoring and maintenance of the sealing components are necessary to prevent energy losses and ensure the compressor’s efficiency.
It’s worth noting that for extremely high-pressure applications, water-lubricated compressors may not be the most suitable choice. In such cases, alternative lubrication methods, such as oil or specialized lubricants, are often preferred to handle the extreme pressures and provide adequate lubrication and cooling.
When considering the use of water-lubricated compressors in high-pressure applications, it is crucial to consult with the compressor manufacturer or a qualified engineer to ensure that the chosen compressor model is specifically designed and rated for the desired pressure range. Proper installation, maintenance, and adherence to the manufacturer’s guidelines are essential to ensure the safe and efficient operation of the compressor in high-pressure conditions.
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How Do Water-Lubricated Air Compressors Compare in Terms of Maintenance Costs?
When comparing water-lubricated air compressors to other types of compressors, there are several factors that can influence the maintenance costs. Here’s a detailed explanation of how water-lubricated air compressors compare in terms of maintenance costs:
Initial Investment:
- Higher Initial Cost: Water-lubricated air compressors tend to have a higher initial cost compared to oil-lubricated compressors. This is primarily due to the additional components required for the water-lubrication system, such as water pumps, filters, and separators. The higher initial investment can impact the overall cost of the compressor system.
Lubrication System Maintenance:
- Water Treatment and Filtration: Water-lubricated compressors may require additional maintenance for water treatment and filtration systems. Regular monitoring, maintenance, and replacement of filters or treatment media are necessary to ensure the water quality remains suitable for lubrication. The cost of water treatment and filtration maintenance should be considered in the overall maintenance costs.
- Water Quality Monitoring: Monitoring the quality of the water used in water-lubricated compressors is crucial. This may involve periodic water analysis, temperature monitoring, and water chemistry checks. The cost of water quality monitoring should be factored into the maintenance costs.
Component Lifespan and Replacement:
- Extended Component Lifespan: Proper water-lubrication and cooling can contribute to the extended lifespan of compressor components. Reduced friction, effective cooling, and contaminant control can minimize wear and damage to components, leading to lower replacement costs over time. Water-lubricated compressors may have advantages in terms of component longevity, potentially reducing the frequency of component replacements.
Corrosion Prevention:
- Corrosion Protection Measures: Water-lubricated compressors require corrosion prevention measures due to the presence of water within the system. Corrosion-resistant materials, coatings, or regular maintenance procedures are necessary to prevent corrosion-related issues. The cost of implementing and maintaining corrosion protection measures should be considered in the overall maintenance costs.
Overall, the maintenance costs of water-lubricated air compressors can vary depending on factors such as the specific design and components of the compressor, the quality of the water used, the effectiveness of water treatment and filtration systems, and the implementation of corrosion prevention measures. While water-lubricated compressors may have higher initial costs and additional maintenance requirements, they can potentially offer advantages in terms of extended component lifespan, reduced component replacements, and effective lubrication. It is important to consider these factors and consult the manufacturer’s guidelines to accurately assess the maintenance costs associated with water-lubricated air compressors.
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Are There Any Downsides to Using Water-Lubricated Air Compressors?
While water-lubricated air compressors offer several advantages, there are also some downsides to consider when using this type of compressor. Here are a few potential drawbacks associated with water-lubricated air compressors:
- Water quality requirements: Water-lubricated compressors are highly dependent on the quality of the water used for lubrication. The water should be free from contaminants, minerals, and impurities that can affect the compressor’s performance or cause corrosion. Ensuring the consistent availability of high-quality water may require additional filtration or treatment processes, which can add complexity and cost to the system.
- Increased maintenance: Compared to oil-lubricated compressors, water-lubricated models may require more frequent maintenance. Regular checks, cleaning, and monitoring of the water system are necessary to prevent blockages, maintain proper water flow, and ensure the cleanliness of the compressor. This increased maintenance requirement can result in higher operational costs and more downtime for maintenance activities.
- Potential for corrosion: While water itself is not corrosive, certain water conditions, such as high mineral content or low pH levels, can promote corrosion within the compressor system. Corrosion can lead to component damage, reduced efficiency, and the need for repairs or replacements. Implementing corrosion prevention measures, such as water treatment or the use of corrosion-resistant materials, may be necessary to mitigate this risk.
- Compatibility limitations: Water-lubricated compressors may have limitations when it comes to compatibility with certain materials or gases. For example, in applications where the compressed air comes into contact with sensitive materials or requires specific gas purity, the use of water as a lubricant may not be suitable. In such cases, alternative lubrication methods or compressor types may be more appropriate.
- Environmental considerations: While water is generally considered environmentally friendly, the disposal of used water from the compressor system may require proper wastewater management. Depending on local regulations and requirements, additional steps may be needed to ensure compliant and environmentally responsible disposal of the water used for lubrication.
Despite these potential downsides, water-lubricated air compressors continue to be used in various industries and applications due to their specific advantages and suitability for certain environments. It is important to carefully evaluate the specific requirements, operating conditions, and maintenance considerations of a given application to determine whether a water-lubricated compressor is the most suitable choice.
editor by CX 2024-05-09