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China Custom Air Fan Cooling Way Rotary Industrial Air Compressor manufacturer

Product Description

Air Cooling Way Rotary Industry Air Compressor

  
Photos of  our screw air compressor:
 

Application :
Air compressor is general industry equipment, and as the second largest power source-air source supplying equipment, is also the process air source with multiple uses, widely used in mining exploitation, oil drilling, iron and steel metallurgy, electric power, shipbuilding, electronics production, petroleum chemical industry, light industry, machinery manufacturing, food and medicine, transportation facilities, shipping docks, casting coating, automobile industry, aerospace, military technology, infrastructure and so on fields.
 
Features: adopt twin rotor/screw air end for compression air end engine.

Advantages:
1. Approved by ISO9001certificate, SGS, and etc..
2. Adopt the most advanced technology and world famous brand of twin screw air end in designing and manufacturing, no leakage, ensure high air discharge and low energy consumption.
3. Adopt high quality electric motor with CHINAMFG bearing and frequency conversion device, IP54 protection class, convenient maintenance and long use life.
4. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
5. Equiped with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control method, can meet different clients demand.
6. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
7. Adopt high quality and world famous brand of main components imported from German, Italy and UK, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
8. Equiped with after air compression cooler combination with the air and water separator, compact structure and save space, avoid leakage and improve the air and water separating efficiency mostly.

Parameters of  our twin-screw air compressor:

Model TKL-2F TKL-3F TKL-4F TKL-5F TKL-7F TKL-11F TKL-15F TKL-18F TKL-22F TKL-30F TKL-37F TKL-45F/W TKL-55F/W TKL-75F/W TKL-90F/W
Air displacemen/
Exhause pressure (m3/min/Mpa)
0.33/0.7 0.43/0.7 0.6/0.7 0.8/0.7 1.23/0.7 1.65/0.7 2.7/0.7 3.0/0.7 3.6/0.7 5.2/0.7 6.6/0.7 7.8/0.7 10.1/10.7 13.5/0.7 16.3/0.7
0.33/0.8 0.4/0.8 0.55/0.8 0.7/0.8 1.16/0.8 1.62/0.8 2.5/0.8 2.92/0.8 3.53/0.8 5.0/0.8 6.3/0.8 7.5/0.8 9.8/0.8 12.3/0.8 15.6/0.8
0.25/1.0 0.36/1.0 0.5/1.0 0.65/1.0 1.02/1.0 1.4/1.0 2.0/1.0 2.7/1.0 3.2/1.0 4.5/1.0 5.6/1.0 6.8/1.0 8.8/1.0 11.0/1.0 14.2/1.0
0.22/1.3 0.3/1.3 0.45/1.3 0.6/1.3 0.86/1.3 1.21/1.3 1.8/1.3 2.2/1.3 2.4/1.3 3.5/1.3 4.8/1.3 5.8/1.3 7.2/1.3 9.0/1.3 11.5/1.3
Power/ (Kw) 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Ooltage (V/Hz) 380V/50Hz
Noise    (±3,dBa) 63 63 65 65 67 67 68 70 72 73 74 75 76 78 78
Exhaust temprature Wind cooling type <=Environmental temperature+13ºC,  Water cooling type <=40ºC,
Outlet pipe size 1/2″ 1/2″ 1/2″ 1/2″ 1/2″ 3/4″ 1″ 1″ 1″ 1 1/2″ 1 1/2″ 1 1/2″ DN50 DN50 DN50
Weight (Kg) 260 280 300 350 360 400 430 590 650 950 980 1050 1850 1900 2100
Dimensions (mm) 800*760*1102 800*760*1102 800*760*
1102
800*760*
1102
800*760*
1102
950*760*1202 900*1000*1290 belt type 900*1000*1290 1500*950*1280 1600*1100*1430 1900*1150*1500 2000*1150*1680
strait type 1350*850*1257

 

Model TKL-110
F/W
TKL-132
F/W
TKL-160
F/W
TKL-185
F/W
TKL-200
F/W
TKL-220
F/W
TKL-250
F/W
TKL-280
F/W
TKL-
315W
TKL-
355W
TKL-
400W
TKL-
450W
TKL-
500W
TKL-
560W
TKL-
630W
Air displacemen/
Exhause pressure (m3/min/Mpa)
20.4/0.7 24/0.7 27.8/0.7 32.5/0.7 35/0.7 40.7/0.7 45.3/0.7 51.5/0.7 57/0.7 68/0.7 73.6/0.7 83/0.7 90/10.7 101/0.7 111/0.7
20/0.8 23/0.8 27.1/0.8 30.5/0.8 33.3/0.8 38.2/0.8 43/0.8 50.5/0.8 55.5/0.8 66.2/0.8 71.4/0.8 82/0.8 89/0.8 100/0.8 110/0.8
17.8/1 21/1.0 25.2/1.0 27/1.0 30.6/1.0 34.5/1.0 38.1/1.0 43/1.0 50.5/1.0 55.6/1.0 62/1.0 73/1.0 80/1.0 86/1.0 95/1.0
14.5/1.3 18.1/1.3 21.2/1.3 23.6/1.3 26.3/1.3 29.8/1.3 35/1.3 38.3/1.3 42.1/1.3 46.5/1.3 52.5/1.3 60/1.3 68/1.3    
Power/ (Kw) 110 132 160 185 200 220 250 280 315 355 400 450 500 560 630
Ooltage (V/Hz) 380V/50Hz 380-10000V/50Hz
Noise    (±3,dBa) 78 78 78 78 80 80 80 80 80 80 82 82 82 82 82
Exhaust temprature Wind cooling type <=Environmental temperature+13ºC,  Water cooling type <=40ºC,
Outlet pipe size DN80 DN80 DN80 DN80 DN100 DN100 DN100 DN100 DN125 DN125 DN150 DN150 DN150 DN200 DN200
Weight (Kg) 3300 3500 4000 4600 4700 5100 5100 5500 7500 8300 8400 9000 9500 10000 10000
Dimensions (mm) F 2800*1540*1900 F 2800*1540*1900 F 3150*1650*1900 F 3100*1940*2389 F 3400*2000*2330 4500*200*2462 4650*2340*2835
W 2400*1540*1900 W 2400*1540*1900 W 2600*1700*1980 W 2600*1700*1980 W 3200*1800*2125

Our factory and workshop:

After sales service for our air CHINAMFG product:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor

FAQ:
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

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air compressor

How are air compressors utilized in the aerospace industry?

Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:

1. Aircraft Systems:

Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.

2. Ground Support Equipment:

Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.

3. Component Testing:

Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.

4. Airborne Systems:

In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.

5. Environmental Control Systems:

Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.

6. Engine Testing:

In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.

7. Oxygen Systems:

In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.

It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China Custom Air Fan Cooling Way Rotary Industrial Air Compressor   manufacturer China Custom Air Fan Cooling Way Rotary Industrial Air Compressor   manufacturer
editor by CX 2024-01-05